PRODUCT IMPROVEMENT – LSR Unicables

PRODUCT IMPROVEMENT –
Low-Stress Robotic (LSR) Unicables

February 13, 2017

Tregaskiss is pleased to announce an improvement to our low-stress robotic (LSR) unicable design whereby the cable conduit will be fixed only on the torch end, and floating on the power pin end.

This design change will result in a more flexible, less restricted, longer lasting LSR unicable for all TOUGH GUN® TA3 robotic MIG gun product.

Illustration of a LSR Unicable pointing out fixed and floating

 

OLD LSR Unicable Design

Old LSR unicable

 

NEW LSR Unicable Design

New LSR unicable

Click here for more information about low-stress robotic (LSR) unicables.

    PRODUCT UPDATE – New Liner Trim Length for Liners 6-Feet Long and Shorter

    PRODUCT UPDATE –
    New Liner Trim Length for Liners 6-Feet Long and Shorter

    February 3, 2017

    Tregaskiss now recommends trimming all rear-loading conventional and front-loading QUICK LOAD® liners that are 6-feet in length and shorter with a 1/2-inch stick out.

    This new trim length provides performance improvements for the liner and cable, and for wire feeding overall. It also helps to reduce some strain on both the liner and the cable while still maintaining a proper liner seat in both the retaining head and the power pin.

    Effective late February, all bagged 6-foot Tregaskiss conventional and QUICK LOAD liners will include a new 1/2-inch blue liner gauge along with a technical insert outlining these updated trimming instructions. The outside of each bag will also be marked with a sticker indicating a change to liner trim length.
     

    Liner trim length instructions


    NOTE: Liners longer than 6-foot in length should still continue to be trimmed with a 3/4-inch stick out. No change to liner gauges or trim instructions for conventional or QUICK LOAD liners longer than 6-feet is recommended.


      PRODUCT UPDATE – Clean Air Gun Vacuum Tube and Chamber Finish Change

      PRODUCT UPDATE –
      Clean Air Gun Vacuum Tube and Chamber Finish Changes

      December 16, 2016

      Bernard has changed the finish on all Clean Air™ fume extraction gun vacuum tubes and chambers from chrome to black. Effective immediately, all new guns, replacement vacuum tubes and replacement chambers will have the new darker finish.

      This change is purely aesthetic, and has no impact on performance, part numbering or price.
       

      Clean Air Fume Extraction MIG gun with old chrome neck
      OLD Chrome Finish
      Clean Air Fume Extraction MIG gun with new black neck
      NEW Black Finish

      Click here for more information about the Clean Air™ fume extraction gun.


        PRODUCT UPDATE – TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

        PRODUCT UPDATE —
        Tregaskiss TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

        December 18, 2019

        Overview

        Tregaskiss manufactures TOUGH GUN® TA3 through-arm welding torches for many Yaskawa® Motoman® robot models including but not limited to:

        • Current models: AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24
        • Legacy models: MA/EA1400, MA/EA1900, MA3100

        On the current robot models listed above, the spacers and through-arm cables on a Tregaskiss® gun may originate from either Tregaskiss or from Yaskawa Motoman. It is important to note that the spacers and cables from Tregaskiss have significantly different dimensions than these same items from Yaskawa Motoman. This means that they are NOT interchangeable. Ordering the wrong replacement spacer and/or cable for an existing installation will significantly impact Tool Center Point (TCP) and cable life – please see Configuration Comparison Chart below for both solid mount and clutch mount setups with a short 45-degree neck for reference.

        Details

        For each model above, when a TOUGH GUN TA3 MIG gun is configured through Tregaskiss, the complete torch solution is Tregaskiss branded and includes: consumables, neck, torch, cable and power pin. For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Tregaskiss-specific aluminum spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5.

        When Yaskawa Motoman integrates a welding solution with Tregaskiss product, a Motoman through-arm cable replaces the Tregaskiss through-arm cable for all models listed above (consumables, neck, torch and power pin remain Tregaskiss branded). For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Motoman-specific plastic torch spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5. This Motoman spacer is shorter than the Tregaskiss spacer and as a result, the Motoman cable for this setup is also shorter than the Tregaskiss-specific setup.

        Configuration Comparison

        Configuration comparisons with dimensions comparing Tregaskiss spacer and the MOTOMAN Spacer
        ConfigurationTregaskiss CableMotoman Cable
        Tregaskiss Spacer: AS-114-13
        Solid mount, with or without wire brake YesNo
        Clutch mount, with our without wire brakeYesNo
        Motoman Spacer: 168535-1
        Solid mount, with or without wire brakeNoYes
        Clutch mount, with or without wire brakeNoYes

        NOTE: Reference chart above is applicable for Yaskawa Motoman robot models AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24.

        Proper Setup – No impact on TCP or cable life

        Image showing a Tregaskiss spacer and Tregaskiss Cable, aluminum spacer with
        Tregaskiss
        A complete Tregaskiss setup consists of all Tregaskiss branded components. The torch spacer will be aluminum and approximately 4-3/8″ in length. The cable will have a corrugated hose from front to back.
        Image showing a Hybrid Tregaskiss/Motoman setup with Tregaskiss torch and consumables and plastic Motoman spacer.
        Hybrid Tregaskiss/Motoman
        A hybrid Tregaskiss/Motoman setup consists of a Tregaskiss torch and consumables with a Motoman spacer and cable. The spacer will be approximately 2-3/8″ in length. The cable will have a loose spring from front to back.

        Improper Setup – Negative impact on TCP and/or cable life

        Improper setup of a Motoman plastic spacer and Tregaskiss cable, resulting with the cable being too long
        Hybrid Tregaskiss/Motoman
        Installing a Tregaskiss cable on a system with a plastic spacer will result in a cable that is too long. Although this cable can be physically installed, this setup will result in premature cable failure.
        Image showing an improper setup with Tregakiss spacer and Motoman cable which will result in a cable that will be too short.
        Tregaskiss
        Installing a Motoman cable on a system with an aluminum spacer will result in a cable that is too short. This cable will not be long enough to plug the power pin into the wire feeder

        Tregaskiss Spacer and LSR Unicable Part Number Reference Chart

        Robot MakeRobot ModelMount StyleTregaskiss SpacerLSR Unicable Part Number
        No Options Air Blast Wire Brake Air Blast + Wire Brake
        Motoman®EA1400 XRCSolid MountN/A

        58SM016

        58SM016A58SM016W58SM016AW
        MotomanEA1900 XRC

        Solid Mount

        N/A58SM01758SM017A58SM017W58SM017AW
        MotomanEA1400N, SSA2000, MA1400, VA1400Solid MountN/A58SM00158SM001A58SM001W58SM001AW
        MotomanMA1440, AR1440, MH12

        Solid Mount

        AS-114-1358SM03558SM035A58SM035W58SM035AW

        Motoman

        EA1900N

        Solid Mount

        N/A

        58SM002

        58SM002A58SM002W58SM002AW
        MotomanMA2010, AR2010Solid MountAS-114-13

        58SM038

        58SM038A58SM038W

        58SM038AW

        MotomanMA3100Solid MountN/A58SM03158SM031A58SM031W58SM031AW
        Motoman

        MA3120, AR3120

        Solid Mount

        AS-114-13

        58SM032

        58SM032A

        58SM032W

        58SM032AW

        MotomanAR1730, MH24Solid MountAS-114-13

        58SM039

        58SM039A

        58SM039W

        58SM039AW
        MotomanEA1400 XRC

        Clutch

        N/A58CM016

        58CM016A

        58CM016W

        58CM016AW

        Motoman

        EA1900 XRC

        Clutch

        N/A

        58CM01758CM017A58CM017W58CM017AW
        MotomanEA1400N, SSA2000, MA1400, VA1400ClutchN/A58CM001

        58CM001A

        58CM001W58CM001AW

        Motoman

        MA1440, AR1440, MH12ClutchAS-114-13

        58CM035

        58CM035A58CM035W58CM035AW

        Motoman

        EA1900NClutchN/A58CM00258CM002A58CM002W

        58CM002AW

        MotomanMA2010, AR2010 Clutch

        AS-114-13

        58CM03858CM038A58CM038W58CM038AW
        MotomanMA3100

        Clutch

        N/A58CM03158CM031A

        58CM031W

        58CM031AW

        MotomanMA3120, AR3120

        Clutch

        AS-114-13

        58CM032

        58CM032A

        58CM032W

        58CM032AW
        MotomanAR1730, MH24ClutchAS-114-1358CM03958CM039A

        58CM039W

        58CM039AW

        NOTE: If Tregaskiss® TOUGH GUN I.C.E.® technology is required for your application, the cable must be purchased from Yaskawa Motoman for all of their robot models.


        IMPORTANT!

        If you require Yaskawa Motoman components, please contact Yaskawa Motoman directly. Otherwise, if you require Tregaskiss components, please contact us for assistance.

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          NEW PRODUCT – C Series Handle Option for BTB MIG Guns

          NEW PRODUCT –
          C Series Handle Option for BTB MIG Guns

          New C Series Straight Handle

          Image of a gloved hand holding a BTB MIG Gun with C series handle

          The new C series straight handle expands our handle offering from six to seven options within our Bernard BTB MIG gun configurator. This new handle provides all the same benefits as our current T series straight handle, plus additional enhancements such as comfortable handle overmolding and an ergonomic rear swivel.

          • Amperage range: 200, 300, 400 and 500 amps
          • Available in 8, 10, 12, 15, 20 and 25 foot lengths
          • Choice of Centerfire™, Quik Tip™ and TOUGH LOCK® consumables
          • Standard, dual pull and dual schedule trigger options
          • Choice of twenty fixed and rotatable necks in various angles and lengths
          • Choice of industrial-grade (200 through 500 amp models) or steel monocoil cable (300 or 400 amp models)
          • Choice of conventional liners or front-loading QUICK LOAD® liners
          • Choice of a Bernard power pin or an AutoLength™ pin for the revolutionary QUICK LOAD liner AutoLength™ system
          • One year warranty
          • Lifetime warranty on the rear strain relief, front handle and switch
          • Double-life MIG gun system allows you to extend the life of your BTB MIG gun with a C series straight handle (or T series straight handle); once the front end is worn, just flip-flop the front and back ends of the torch!

          Click here to learn more about the new C series straight handle.


            PRODUCT UPDATE – Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

            PRODUCT UPDATE —
            Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

            TOUGH GARD nozzle cleaning station - a discontinued product

            June 27, 2016

            The TOUGH GARD® spatter cleaner was discontinued on December 31, 2014.

            Some replacement parts for this discontinued product continue to be available. Prices and availability of these replacement parts are subject to change without notice.

            Discontinued Replacement Parts

            Part NumberDescription
            PER-2510Motor

            Available Replacement Parts

            Part NumberDescription
            ER-2241Control Valve
            ER-2242Sprayer Valve
            ER-2560Reed Switch
            ER-2609Wiring Interface Receptacle
            ER-2700Spatter Cleaner Pneumatic
            ER-500-15Spray Head
            PER-220Valve Assembly
            PER-2599Spatter Cleaner Kit (motor not included)
            PER-2680Rear Shroud
            PER-2685Front Shroud
            PER-500-15-6Reservoir Mount


                PRODUCT UPDATE – TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

                PRODUCT UPDATE —
                TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

                Image of TA3 Robotic Air-Cooled MIG Gun

                June 8, 2016 

                Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the Panasonic® TM-2000 robot model. 
                 

                Available Resources

                Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                  DISCONTINUED PRODUCT – PER-2510 Motor

                  DISCONTINUED PRODUCT — PER-2510 Air Motor for the TOUGH GARD Spatter Cleaner

                  June 6, 2016

                  Effective immediately, the PER-2510 air motor for the discontinued TOUGH GARD® spatter cleaner is no longer available through Tregaskiss.

                  As a result, the PER-2599 kit will no longer include the PER-2510 air motor (please see revised PER-2599 kit parts breakdown below).

                  This Fiam® air motor may be available directly through another vendor (list provided below):

                  Fiam® Air Motor Model NumberPart Number
                  28M100D-3/8-24UNF 185609008

                  Vendors:

                  • Fiam – Worldwide Distribution
                  • ASG, Division of Jergens, Inc. – Cleveland, OH, USA
                  • Euroflex – Markham, ON, Canada

                  Revised PER-2599 Kit Parts Breakdown

                  PER 2599
                  ItemPart NumberDescriptionQtyLength
                  1PER-2511Motor Clamp Detail1
                  3PER-2611Spatter Shield Plate, Inner1
                  4F1-M6X1-25BM6x1x25mm LG SHCS, Black Oxide3
                  5F2-M4X.7-6BM4x.7x6mm LG SHCS, Black Oxide4
                  7TR-22315/16″ x 1/8″ NPT QC1
                  8ER-2700ER Reamer Pneumatic Kit1
                  Not ShownRed TapeElectrical Red Tape, 18mm Wide4.5″


                  Click here
                  to download the archived M075 TOUGH GARD spatter cleaner technical guide. 

                  Access a complete list of available and discontinued replacement parts for the TOUGH GARD spatter cleaner here.


                    NEW PRODUCT – TOUGH GUN Reamer Stand

                    NEW PRODUCT —
                    TOUGH GUN Reamer Stand

                    Image of side of TOUGH GUN Reamer on Reamer Stand

                    Tregaskiss proudly announces its new TOUGH GUN® reamer stand. This simple fixed height durable stand is compatible with all TOUGH GUN TT3 and TT3E reamer models and can be ordered to a custom height between 18 and 45 inches. This new simplified design also allows for quick installation and new lower pricing.

                    Click here to learn more.

                      NEW PRODUCT – TOUGH GUN TT3E Reamer

                      NEW PRODUCT — 
                      TOUGH GUN TT3E Reamer

                      March 26, 2016

                      Image of a Tregaskiss TT3E Reamer

                      Tregaskiss is pleased to announce the new TOUGH GUN® TT3E reamer robotic nozzle cleaning station offering the same high levels of durability, serviceability and repeatability now further enhanced by digital Ethernet communications that better integrate this unit into the digital controls infrastructure of your facility.

                      Enjoy greater control optimization, remote monitoring capability, and faster troubleshooting of all discrete TOUGH GUN reamer I/O functions to facilitate increased productivity in your robotic welding applications.

                      Automating spatter removal will help to extend the life of your robotic MIG guns and consumables, benefiting both your bottom line and production uptime and throughput.

                        PRODUCT IMPROVEMENT – Trigger Control Plug Housing

                        PRODUCT IMPROVEMENT –
                        Trigger Control Plug Housing on BTB MIG Guns

                        November 23, 2015

                        Bernard has redesigned the trigger control plug housing on located on the rear strain relief as well as the trigger control plug connection on BTB MIG guns. This change provides an internal connection which is more durable and also allows the strain relief to fit more easily into various feeders from major manufacturers. The double-life MIG gun system also known as the “flip-flop” for T series straight handles is still compatible with this change.
                         

                        Frequently Asked Questions

                        Did any part numbers change?

                        Answer: Yes, part numbers have changed. Please reference the charts below for new part numbers for the trigger control plug housing and trigger control plugs.

                        Trigger Control Plug Housing DescriptionOld Part NumberNew Part Number
                        Standard – B & O Series Handles416-51810053
                        Standard – T Series Straight Handle416-51810052
                        Dual Schedule416-131810054

                        Please see the chart below for trigger control part numbers based on the gun model. Example: Q2015AB8CMC

                        Power PinOld Part NumberNew Part Number
                        B (Bernard®)N/AN/A
                        E (Euro)N/AN/A
                        L (Lincoln®)419-6SCL2N
                        M (Miller®)419-4Trigger control plug housing includes trigger control plug
                        O (OXO™)419-7SCX1N
                        S (Tweco® #4 – Lincoln Lead)419-6SCL2N
                        R (Tweco® #4 – Miller Lead)419-4Trigger control plug housing includes trigger control plug
                        T (Tweco® #4 – Standard Lead)419-8SCT1N
                        U (Tweco® #4 – NAS Plug)419-7SCX1N
                        W (Tweco® #5 – Standard Lead)419-8SCT1N
                        X (Tweco® #5 – Miller Lead)419-4Trigger control plug housing includes trigger control plug

                        How can you tell the difference between the old version and the new 2015 design?

                        Answer: New 2015 design will have an internal connection. See Figure below: 

                        Image of old trigger control plug housing
                        Old version
                        Image of redesigned the trigger control plug housing
                        New 2015 design

                          PRODUCT UPDATE – Expanded TOUGH GUN TA3 MIG Gun Offering

                          PRODUCT UPDATE —
                          Expanded TOUGH GUN TA3 MIG Gun Offering

                          Image of a TOUGH GUN TA3 Robotic Air Cooled MIG Gun on a Motoman robot

                          July 8, 2015  

                          Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has been expanded to include configurations for FANUC® M710iC-12L and Kawasaki® BA006N robot models. 
                           

                          Available Resources

                          Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                            PRODUCT IMPROVEMENT – Changes to Heavy Duty (HD) Nozzle Crimping

                            PRODUCT IMPROVEMENT –
                            Heavy Duty (HD) Nozzle Crimping

                            January 16, 2015

                            Image of two Tregaskiss nozzles showing change to crimp
                            Old crimp (shown left) New crimp (shown right)

                            Tregaskiss has improved the crimp on our heavy duty (HD) nozzle offering. The profile on the crimping dies that form the ring crimp has been narrowed from a pad length of 0.450″ to a pad length of 0.390″ (see image below). This change significantly improves the quality of the crimp since it allows for enhanced integrity of the nozzle insulator.

                            Affected Part Numbers

                            • 401-6-50
                            • 401-87-56
                            • 401-92-62
                            • 401-49-62
                            • 401-91-62
                            • 401-81-62
                            • 401-87-62
                            • 401-49-62
                            • 401-48-62
                            • 401-88-62
                            • 401-51-62
                            • 401-71-62
                            • 401-72-62
                            • 401-6-62
                            • 401-50-62
                            • 401-7-62
                            • 401-5-62
                            • 401-6-75
                            • 401-7-75
                            • 401-5-75
                            • 401-7-87
                            • 401-10-87
                            • 401-41-62
                            • 401-14-62
                            • 401-52-62
                            • 401-19-62
                            • 401-41-75
                            • 451-1-62
                            • 451-61-62
                            • 451-81-62
                            • 451-87-62

                            Click here to download the TOUGH LOCK® consumables spec sheet in PDF format for more detailed nozzle information. 

                              DISCONTINUED PRODUCT – Roughneck MIG Guns

                              DISCONTINUED PRODUCTS –
                              Miller Roughneck C-Series MIG Guns

                              Effective April 30, 2015 Miller Electric Mfg. Co. discontinued the Roughneck® C-Series MIG gun series and replaced them with Bernard® BTB semi-automatic air-cooled MIG guns. Miller Electric will continue to offer consumables and replacement parts for the Roughneck C-Series MIG guns.

                              Please see the cross reference chart below to find the replacement Bernard BTB MIG gun part numbers for the Roughneck C-Series MIG guns:

                              Miller Stock NumberRoughneck Gun Model NumberBernard BTB MIG Gun Replacement Part NumberGun Length
                              194751C-3010

                              Q3010TE5EMC

                              10 ft. (3 m)
                              194752C-3012Q3012TE5EMC

                              12 ft (3.7 m)

                              194753

                              C-3015

                              Q3015TE5EMC

                              15 ft (4.6 m)
                              194754C-4010

                              Q4010TE5EMC

                              10 ft. (3 m)
                              194755

                              C-4012

                              Q4012TE5EMC

                              12 ft. (3.7 m)

                              194756

                              C-4015 Q4015TE5EMC15 ft (4.6 m)

                              194757

                              C-5010

                              S5010GH5IMC

                              10 ft (3 m)

                              194758

                              C-5012

                              S5012GH5IMC12 ft. (3.7 m)
                              194759 C-5015

                              S5015GH5IMC

                              15 ft. (4.6 m)

                              Where To Order

                              Certain products are only available for purchase from Miller Electric while others are available from either Miller Electric or Bernard. Please see the reference chart below which indicates where you can place an order for the guns, parts and consumables:

                              PRODUCT

                              WHERE TO BUY

                              FasTip™ Consumables

                              Miller Electric Mfg. Co.

                              Quik Tip™ Consumables

                              Miller Electric Mfg. Co. or Bernard

                              Roughneck® Replacement Parts

                              Miller Electric Mfg. Co.

                              Bernard BTB MIG Guns

                              Miller Electric Mfg. Co. or Bernard

                              Bernard BTB MIG Gun Replacement Parts

                              Miller Electric Mfg. Co. or Bernard

                              To place an order through Miller Customer Service:  please contact us via phone: 866-931-9730, fax: 800-637-2315 or email orders@millerwelds.com

                              To place an order through Bernard Customer Service:  please contact us via phone: 1-855-MIGWELD (644-9353), fax: 888-946-67-26 or email cs@itwmig.com

                              Frequently Asked Questions (FAQs)

                              If you are unable to find the answer you are seeking in the following FAQs, please contact the Miller and Bernard Customer Service Teams.

                              1.  Q: Can I use Miller FasTip™ Consumables on the replacement Bernard BTB MIG Guns?

                              A:  Although we recommend the use of Bernard Quik Tip™ Consumables, users can install the FasTip diffuser on Bernard Best of the Best BTB MIG Guns and use FasTip Consumables (contact tips, nozzles).  Users will need to order a neck insulator part # 4523R  for use on Bernard BTB MIG Guns when using FasTip Consumables. Please use the FasTip consumable chart below as a reference:

                              FasTip Consumables
                               300 amp400 amp500 amp

                              Contact Tip*

                              M206188

                              M206190

                              Diffuser

                              M206195

                              Nozzle

                              M198855

                              M199618

                              Insulator

                              4523R

                               * Based on wire size range 0.045″ – 1/16″

                              2.  Q: Can I use Miller Roughneck Liners on Bernard BTB MIG Guns?

                              A:  No, Users will need to order Bernard Universal Conventional Liners for Bernard BTB MIG Guns. Miller Roughneck Liners are not compatible on Bernard BTB MIG Guns.

                              3.  Q: Can I use Bernard™ Quik Tip™ Consumables on existing Roughneck MIG Guns?

                              A:  Yes, the Quik Tip Consumable Series (contact tip, diffuser, nozzle) can be installed on Miller Roughneck MIG Guns. Users will need to order neck insulator part # 10012 to use on their Roughneck MIG Gun when using Bernard Quik Tip Consumables. Please use the consumable chart below as a reference:

                              Quik Tip Consumables
                               300 amp400 amp500 amp

                              Contact Tip*

                              T1045

                              T1116

                              Diffuser

                              D118Q

                              D114Q

                              Nozzle

                              N1C58Q

                              N1C34HQ

                              Insulator

                              10012

                              *Based on wire size range 0.045″ – 1/16″

                              4.  Q: Can I use Bernard Universal Conventional Liners on existing Roughneck MIG Guns?

                              A: No, Users will still need to order Miller Roughneck Liners for existing Roughneck MIG Guns. Bernard Universal Conventional Liners are not compatible with existing Roughneck MIG Guns.

                              5.  Q: Why does my Miller FasTip diffuser not thread on correctly to a Bernard BTB MIG Gun?

                              A:  A change to the thread on the FasTip diffuser was made on February 13, 2015 to be compatible with Bernard BTB MIG Guns. The new style diffuser has a large Miller logo roll mark compared to the old style diffuser that has a small Miller logo rollmark. To differentiate between the old and new style diffusers please see the comparison images below:

                              Image showing the difference between the old and new style FasTip diffusers

                              6.  Q: How does a Miller Roughneck Gun compare to a Bernard BTB MIG Gun?

                              A:  Please see full gun comparison images below of the Roughneck C-Series MIG Gun (bottom) and Bernard BTB MIG Gun (top):

                              Miller RoughNeck guns

                                PRODUCT UPDATE – Spray Containment

                                PRODUCT UPDATE —
                                Spray Containment

                                Image of a Tregaskiss spray containment

                                June 23, 2015

                                A perfect addition to the TOUGH GUN TT3 Reamer

                                This innovative spray containment unit from Tregaskiss helps prevent air contamination by catching anti-spatter overspray in its sealed basin, improving the air quality of the working environment and maintaining the cleanliness of the weld cell.

                                Spray Containment Part Numbers

                                TS-1000-01for use with Tregaskiss® Heavy Duty (HD) Nozzles (excluding 3/4″ bore)
                                TS-1000-02for use with Tregaskiss Standard Duty (SD) Nozzles
                                TS-1000-03for use with Tregaskiss Heavy Duty Nozzles with 3/4″ bore
                                TS-1000-04for use with Tregaskiss Heavy Duty Bottleneck Nozzles
                                TS-1000-05for use with Tregaskiss Standard Duty Bottleneck Nozzles

                                Not sure what type of nozzle you have? Download the Tregaskiss nozzles spec sheet in PDF format.

                                Click here to learn more about the spray containment unit.

                                  DISCONTINUED PRODUCT – TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

                                  DISCONTINUED PRODUCT — TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

                                  Image of a TOUGH GARD nozzle cleaning station that has been discontinued

                                  December 31, 2014

                                  The TOUGH GARD® spatter cleaner has been discontinued as of December 31, 2014. Replacement parts will continue to be available until December 31, 2015. Prices and availability of these replacement parts are subject to change without notice.

                                  Consider an upgrade to the TOUGH GUN® TT3 (analog) or TT3E (Ethernet) reamer robotic nozzle cleaning station from Tregaskiss. Click here to learn more.

                                  Click here to download the M075 TOUGH GARD spatter cleaner technical guide.


                                    NEW PRODUCT – TOUGH GUN TA3 Robotic Air-Cooled MIG Gun

                                    NEW PRODUCT —
                                    TOUGH GUN TA3 Robotic Air-Cooled MIG Gun

                                    Image of a TOUGH GUN TA3 Robotic Air Cooled MIG Gun on a Motoman robot

                                    October 31, 2014

                                    Tregaskiss is pleased to bring you the TOUGH GUN® TA3 robotic air-cooled MIG gun. Designed for today’s through-arm style robots, the TOUGH GUN TA3 robotic air-cooled MIG gun combines the most valuable options of our TOUGH GUN ThruArm™ G1 and G2 series platforms – including our low-stress robotic (LSR) unicable – along with new features for increased strength and durability.

                                    • Re-engineered neck clamp improves durability and consistency of clamping force
                                    • Additional standard necks expand the tool center point options and variety of working envelopes
                                    • Direct replacement for TOUGH GUN ThruArm G1 series robotic MIG guns
                                    • Features a precision-engineered keyway system for accurate alignment and quick replacement
                                    • Available as a complete package – from the power pin to the contact tip
                                    • Compatible with TOUGH LOCK® consumables and the QUICK LOAD® liner AutoLength™ system
                                    • Wire brake, air blast and TOUGH GUN I.C.E.® technology are available options for select models

                                      NEW PRODUCT – TOUGH GUN CA3 Robotic Air-Cooled MIG Gun

                                      NEW PRODUCT —
                                      TOUGH GUN CA3 Robotic Air-Cooled MIG Gun

                                      October 31, 2014

                                      Image of Tregaskiss TOUGH GUN CA3 robotic MIG gun with 45 degree neck

                                      Tregaskiss is pleased to bring you the TOUGH GUN® CA3 robotic air-cooled MIG gun. Designed for high-volume production environments, the TOUGH GUN CA3 robotic air-cooled MIG gun combines the most valuable product features of our TOUGH GUN G1 and G2 series platforms, along with performance improvements in our unicable technology that extends service life.

                                      Fully configurable, TOUGH GUN CA3 MIG guns are engineered for precision, durability, accuracy, repeatability, minimal downtime and fast and easy maintenance.

                                      • New replaceable conventional unicable design offers extended service life (up to 2x) and ease of serviceability
                                        • New dual layer cable outer jacket, re-engineered cable guide and increased copper content contribute to extended service life
                                      • Re-engineered neck clamp improves durability and consistency of clamping force
                                      • Additional standard necks and mounting arms expand tool center point options and working envelopes
                                      • Direct replacement for TOUGH GUN G1 Series MIG Guns
                                      • Compatible with TOUGH LOCK® consumables and the QUICK LOAD® liner AutoLength™ system
                                      • Wire brake, air blast and TOUGH GUN I.C.E.® technology are available options

                                        PRODUCT IMPROVEMENT – Electronic Check Valve and Mounting Bracket Added to the TOUGH GUN TT3 Reamer

                                        PRODUCT IMPROVEMENT —
                                        Electronic Check Valve and Mounting Bracket Added to the TOUGH GUN TT3 Reamer

                                        August 11, 2014

                                        Image of TOUGH GUN TT3 Reamer with Electronic Check Valve and Mounting Bracket

                                        An electronic check valve and mounting bracket have been added to the TOUGH GUN® TT3 reamer. This improvement provides added protection against leakage from the sprayer reservoir.  

                                        Since this addition affects the wiring slightly, updated wiring diagram instructions are provided with every affected unit.

                                        A TOUGH GUN TT3 reamer sprayer valve retrofit kit (part #TT3-500R) is available for units manufactured prior to August 11, 2014.

                                        How Do I Know If I Need to Retrofit My Reamer?

                                        If your TOUGH GUN TT3 reamer:

                                        • has a spray head that pools or leaks anti-spatter once the system is primed;
                                        • has an elevated multi-feed / bulkfeed source (drum / pail located on top of the mezzanine);
                                        • is mounted on an angle (baseplate is not parallel with the floor);

                                        you will require the TOUGH GUN TT3 reamer sprayer valve retrofit kit #TT3-500R to fix any issues that you may be experiencing. Installation of this kit should take approximately 15 minutes.

                                        Click here for complete step by step installation instructions.


                                          PRODUCT IMPROVEMENT – Tregaskiss Cutter Blades

                                          PRODUCT IMPROVEMENT —
                                          Tregaskiss Cutter Blades

                                          June 1, 2013

                                          Tregaskiss is pleased to announce improvements to the design of its cutter blades for use with the TOUGH GUN® TT3 reamer and TOUGH GARD® spatter cleaner robotic nozzle cleaning stations.

                                          Image of cutter blades

                                          These new cutter blades are engineered from harder, stronger material, making them more resistant to breaking, chipping or cracking. The twin flute design with stronger edges allows for improved cutting and cleaning performance.

                                          Click here to find out more about the features and benefits of these improvements. 
                                           

                                          Ordering Information

                                          For use with the TOUGH GUN TT3 reamer:

                                          Part NumberCutter BladeNozzle
                                          RCT-010.500″ (12.7 mm)Cutter 5/8″ (15.9 mm) Bore
                                          RCT-04 0.358″ (9.1 mm)Cutter 1/2″ (12.7 mm) Bore
                                          RCT-05 0.375″ (9.5 mm)Cutter 1/2″ (12.7 mm) Bore, TOUGH ACCESS™
                                          RC-060.281″ (7.1 mm)Cutter 3/8″ Bore
                                          RC-080.438″ (11.1 mm)Cutter 5/8″ (15.9 mm) Bore, Binzel®
                                          RCT-100.406″ (10.3 mm)Cutter 5/8″ (15.8 mm) Bore, TOUGH ACCESS
                                          RCT-110.562″ (14.3 mm)Cutter 11/16″ (17.5 mm) Bore, Tandem
                                          RC-120.530″ (13.5 mm)Cutter 3/4″ (19.0 mm) Bore
                                          RCT-130.520″ (13.2 mm)Cutter 3/4″ (19.0 mm) Bore
                                          RCT-160.359″ (9.12 mm)Cutter 15.5 mm, Panasonic®, 350 amp
                                          RCT-17 0.359″ (9.12 mm)Cutter 16.0 mm, Panasonic, 500 amp
                                          RCT-180.500″ (12.7 mm)Cutter 15.5 mm Nozzle M10 Tip WH500T Torch, Binzel

                                          For use with the TOUGH GARD spatter cleaner:
                                          NOTE: The TOUGH GARD spatter cleaner will be discontinued effective December 31, 2014

                                          Part NumberCutter I.D.Nozzle Bore
                                          C-5000.350″ (8.9 mm)Cutter 0.500″ (12.7 mm) Bore
                                          C-6250.500″ (12.7 mm)Cutter 0.625″ (15.9 mm) Bore
                                          C-PA0010.359″ (9.12 mm)Cutter 15.5 mm, Panasonic, 350 amp
                                          C-PS0020.359″ (9.12 mm)Cutter 16.0 mm, Panasonic, 500 amp
                                          C-Q0010.359″ (9.12 mm)Cutter 9/16″ (14.3 mm) Bore, AWQ
                                          C-750W0.520″ (13.2 mm)Cutter 0.750″ (19.0 mm) Bore, 600 amp Water-Cooled

                                          Binzel® is the registered trademark of Alexander Binzel Schweisstechnik GmbH & Co. KG, Germany. Panasonic® is the registered trademark of Panasonic Welding Systems Co., Ltd.


                                            PRODUCT IMPROVEMENT- Tregaskiss Automatic MIG Gun Series Handles

                                            PRODUCT IMPROVEMENT —
                                            Tregaskiss Automatic Series MIG Gun Handles

                                            March 1, 2013

                                            Tregaskiss is pleased to announce an improvement to our fixed automatic series MIG guns. These robust machine torches are engineered for hard tooling applications requiring a durable welding torch, and they now feature a one-piece high strength phenolic handle.

                                            Image of old style TOUGH GUN in chrome
                                            OLD Design
                                            Image of Tregaskiss MA1 and MW1 MIG Gun
                                            NEW Design


                                              NEW PRODUCT – TOUGH GUN TT3 Reamer

                                              NEW PRODUCT —
                                              TOUGH GUN TT3 Reamer

                                              Image of Tregaskiss TT3 Reamer
                                              TOUGH GUN TT3 Reamer

                                              April 1, 2013

                                              More Reliable and Easier to Maintain Than Ever Before!

                                              Introducing the next evolution of the TOUGH GUN® reamer from Tregaskiss. Improvements to the sprayer system, new plug and play replacement parts, and simplified internal wiring make this new reamer more reliable and faster and easier to maintain than ever before!

                                              Learn more about the TOUGH GUN TT3 reamer and how it benefits both your bottom line and your production uptime and throughput.


                                                PRODUCT IMPROVEMENT – Reamer Cutter Blades

                                                PRODUCT IMPROVEMENT —
                                                TOUGH GUN Reamer Cutter Blades

                                                November 12, 2010

                                                Effective Monday, November 12, 2010, Tregaskiss has released a new design for the TOUGH GUN® reamer cutter blades.

                                                The new product is made in North America and has passed a series of stringent tests. As a result, we are proud to implement this product, approved by the Tregaskiss Engineering team, as our new standard offering.

                                                The new design will be implemented as a ‘running change’ and will be sold under the same part numbers as the previous design.

                                                Summary of Design Changes

                                                TOUGH GUN Reamer changes

                                                  PRODUCT IMPROVEMENT – Solenoid Valve for TOUGH GUN Reamer Robotic Nozzle Cleaning Stations

                                                  PRODUCT IMPROVEMENT —
                                                  Solenoid Valve for TOUGH GUN Reamers with External Valves

                                                  May 7, 2008

                                                  Image of solenoid valves (made by SMC) for the TOUGH GUN™ Reamer

                                                  Previously we have supplied the type of TR-2210 solenoid valves (made by SMC) for the TOUGH GUN® reamer as shown in the image on the left (OLD). We now offer an improved DIN connection for this product (also from SMC) shown in the image on the right (NEW).

                                                  This new product is rated “IP65” (as defined in international standard IEC 60529), where:

                                                  • 6 = Dust tight; No ingress of dust; complete protection against contact
                                                  • 5 = Protected against water jets; i.e. water projected by a nozzle against enclosure from any direction shall have no harmful effects

                                                  NOTE: This product is designed for use ONLY on TOUGH GUN reamers with externally mounted valves.

                                                  Refer to product insert INS053 for more information about TR-2210 solenoid valves for TOUGH GUN reamers with external valves.