Archives: Products

Maximize Throughput. Minimize Costs. Designed for high-volume production environments, TOUGH GUN® CA3 robotic air-cooled MIG guns are engineered for precision, durability, accuracy, repeatability, minimal downtime and fast and easy maintenance. OverviewSpecsConfiguratorConsumablesAccessories Replaceable conventional unicable design offers extended service life and ease of serviceability Dual layer cable outer jacket, re-engineered cable guide and increased copper content […]

Optimize for Productivity. Standardize for Simplicity. Build your ultimate Bernard® BTB semi-automatic air-cooled MIG gun. Choose from a variety of necks, handles and trigger styles to optimize welder ergonomics and weld access ‒ plus, standardize with a single line of consumables to simplify maintenance and contain costs. You can count on Bernard BTB semi-automatic air-cooled […]

Reliable and Durable. Competitive pricing. TOUGH GUN® cutter blades are designed for use with the TOUGH GUN TT4A or TT4E reamer and are engineered from harder, stronger material, making them more resistant to breaking, chipping or cracking. Designed with stronger edges to allow for improved cutting and cleaning performance, these cutter blades are a perfect […]

These conversion kits of innovative Bernard front-end parts offer improved performance and productivity when used on other brands of spool and push-pull guns including those from Miller®, Profax® and Fronius®. Try Bernard® Centerfire™ consumables and our wide variety of interchangeable necks for greater flexibility.  OverviewSpecsPart Numbers Necks available in fixed, rotatable, flexible, and multiple length options […]

Regain as much as 95% of lost productivity for contact tip changes With the new AccuLock™ HDP contact tip, you can now enjoy all the benefits of pulse welding plus dramatically extended contact tip life for increased production throughput. PROBLEMAdoption of pulse welding waveforms can DOUBLE contact tip replacement frequency and related downtime when using […]

Bernard continues to expand and improve its portfolio of MIG welding guns and consumables, but one of the first products Bernard ever introduced was the 40B Shortstub™ stick electrode holder ― and it’s still satisfying customers today! OverviewSpecsPart Numbers Electrode can be used to within one inch of the high heat, high impact head compared […]

For use with TOUGH GUN® ThruArm® series robotic MIG guns, low-stress robotic LSR+ (Low-Stress Robotic) unicables incorporate new SmoothTurn™ technology to maximize production uptime. Conventional style unicables typically come with a connection that limits rotational capabilities and produces torsional stress in the cable. Unlike conventional unicables, the LSR+ incorporates a rotating power connection that reduces […]

A quick twist is all it takes to install Quik Tip contact tips! Bernard Quik Tip™ consumables are designed with a threaded taper lock between the contact tip and the gas diffuser that increases tip life by providing excellent heat transfer and electrical conductivity. Not currently using a Bernard® MIG gun? Our Quik Tip conversion […]

Reduce smoke at the source with an industrial-duty fume extraction MIG gun.  The Bernard® Clean Air™ fume extraction MIG gun is a source capture solution that helps to provide a cleaner, compliant work environment.   Completely redesigned to closely match the weight, handle size, durability and industrial grade performance of Bernard BTB semi-automatic air-cooled MIG […]

Worried about hard to reach welds?       TOUGH ACCESS® consumables are a sleek line of consumables (including retaining heads and nozzles) that allow entry into those hard-to-reach places that would otherwise be inaccessible due to fixture design or weldment. Available in straight bore (5/8″) and bottleneck (1/2″) style nozzles, these unique consumables are compatible with TOUGH LOCK® […]

TOUGH GARD® anti-spatter liquid is a ready-to-use water-soluble, non-toxic product developed to address the performance and environmental concerns of metal fabricators. Unlike oil-based anti-spatter solutions, TOUGH GARD anti-spatter liquid won’t clog the sprayer. By prolonging the life of your consumables and reducing the need for downtime, TOUGH GARD anti-spatter liquid can help to reduce your […]

The QUICK LOAD® liner AutoLength™ system is designed specifically to minimize downtime, wire feeding and quality issues commonly associated with the liner being cut to an incorrect length. Short liners are a common root cause of poor wire feeding. Further, a short liner does not have a chance of properly seating in the retaining head — […]

Built to optimize comfort and meet the demands of heavy-duty self-shielded flux-cored application Self-shielded flux-cored welding can be brutal on both you and your welding equipment. That’s why Bernard designed the Dura-Flux™ self-shielded flux-cored gun to be extremely durable, yet comfortable to hold and use. Our Dura-Flux self-shielded flux-cored gun meets the demanding needs and […]

Built to meet the needs of harsh and demanding environments, Bernard introduces the Dura-Flux FCAW gun with replaceable power cable liner that is extremely durable yet comfortable to hold and use. Self-shielded flux-cored welding can be brutal on both you can your welding equipment. That’s why Bernard designed the Dura-Flux™ self-shielded flux-cored gun to be […]

Save time and money by loading your liners from the front! Innovative QUICK LOAD® liners install from the front of the MIG gun in less than half the time required to install conventional liners, increasing uptime, cost savings and safety.  OverviewCompatibilityPart Numbers Requires less than half the time and effort to replace (compared to conventional […]

Part of our Common Consumables Platform™, our well-known and trusted TOUGH LOCK® consumables can help to reduce your consumable costs and maintenance downtime. TOUGH LOCK contact tips are manufactured from high-quality, high-conductivity copper using a mandrel-drawn process that controls tip tolerances. When mated with our TOUGH LOCK retaining heads, they produce lower contact tip temperatures. […]

Bernard developed the Centerfire™ consumables system with the user’s cost considerations in mind. These contact tips, nozzles and diffusers are easy to use and high performing – providing better arc starts, less spatter and more consistent welds. Plus, they also last up to three times longer than competitive brands. Not currently using a Bernard® MIG […]

Lower your operating costs, minimize downtime and increase safety by introducing a TOUGH GARD® anti-spatter multi-feed system to your facility. The TOUGH GARD anti-spatter multi-feed system provides a continuous supply of anti-spatter liquid to up to 10 TOUGH GUN® reamer robotic nozzle cleaning stations from a single 5-gallon pail or 55-gallon drum of TOUGH GARD […]

The TOUGH GUN® neck checking fixture tests the tolerance of the neck on your robotic MIG gun to tool center point (TCP). Should the neck be out of tolerance due to impact or prolonged usage, this fixture can be used to realign the neck rather the having to replace it. OverviewCompatibilityPart Numbers Prolongs the life […]

TOUGH GUN® insulating discs are a sacrificial part that is designed to absorb the impact in the event of a robotic collision. These insulating discs help protect your robotic investment and are a recommended component for all TOUGH GUN robotic MIG gun installations. OverviewPart Numbers These TOUGH GUN insulating discs help to protect your robotic […]

The TOUGH GUN® solid arm mount (SAM) is used with robot collision software as an alternative to the legacy TOUGH GUN clutch. Tool center point (TCP) is not affected when substituting a solid arm mount for a TOUGH GUN clutch. OverviewCompatibilityPart Numbers This TOUGH GUN® solid arm mount is made from high strength aluminum alloyInterfaces […]

Built tough, TOUGH GUN® clamps and mounting arms from Tregaskiss are machined from solid extruded aluminum alloy so they won’t bend or break. Engineered to fit the TOUGH GUN CA3 robotic air-cooled MIG gun, these clamps and mounting arms provide a wide bearing surface for optimum purchase and strength.  OverviewPart Numbers The clutch mount clamp […]

Compatible with TOUGH GUN® CA3 and legacy TOUGH GUN G1 series robotic air-cooled MIG guns, the original TOUGH GUN safety clutch is engineered for demanding production environments and is designed to e-stop your robot with a deflection of only 1 degree.  OverviewPart Numbers Easily installed in less than 10 minutes using a single Allen wrenchLEDs […]

Use the anti-spatter sprayer with your TOUGH GUN® reamer to help prevent spatter build-up, boosting productivity by maintaining consistent weld quality and reducing downtime for routine maintenance. This sprayer comes standard with the TOUGH GUN TT4A and TT4E reamer and can be used with TOUGH GARD® anti-spatter liquid to create the ultimate nozzle cleaning station […]