TOUGH GUN I.C.E. Technology

TOUGH GUN I.C.E.™ technology from Tregaskiss boosts the duty cycle of our already highly robust robotic and automatic air-cooled TOUGH GUN® MIG guns by providing water-cooled benefits through our I.C.E. (Integrated Cooling Enhancer) component. This component circulates water at the nozzle, keeping front-end consumables running cooler and lasting longer.

TOUGH GUN I.C.E. technology is compatible with Tregaskiss MA1 air-cooled fixed automatic guns and auto heads, TOUGH GUN CA3 and select TOUGH GUN TA3 robotic air-cooled MIG guns, allowing for a hybrid air- and water-cooled MIG gun solution.

Overview
Specs
Consumables
Part Numbers

Improved Performance

Strong neck — won’t bend like traditional water-cooled necks
If water-cooling capability is lost, the 500 amp air-cooled product remains operational
Cooler-running front-end parts extend life of the consumables

Maintenance Made Easy

Air-cooled unicable runs independently of water lines
All water-cooling components are external
Shut-off valves at I.C.E. connections

Increased Safety

Water avoids contact with the power leads and remains isolated, preventing water from becoming electrically charged
Neck runs cooler than typical air-cooled products
Nozzle cools to 122°F / 50°C in 90 seconds after welding*
Neck temperature (while running) never exceeds 122°F / 50°C*

*Results based on welding parameters of 500 amps at 100% duty cycle with 80/20 Ar/CO²

Specifications

Existing TOUGH GUN® CA3 robotic air-cooled MIG guns can be upgraded with TOUGH GUN I.C.E.™ Technology
Custom neck angles and torch lengths available

Compatibility

Compatible with the TOUGH GUN TT4A reamer

TOUGH LOCK® Heavy Duty (HD) Contact Tips

Part Number	Description
403-20-30	for 0.030″ wire
403-20-35	for 0.035″ wire
403-20-1.0	for 1.0 mm wire
403-20-45	for 0.045″ wire
403-20-364	for 3/64″ wire
403-20-52	for 0.052″ wire
403-20-1.4	for 1.4 mm wire
403-20-116	for 1/16″ wire
403-20-564	for 5/64″ wire
403-20-332	for 3/32″ wire

TOUGH LOCK Heavy Duty (HD) Tapered Contact Tips

Part Number	Description
403-21-30	for 0.030″ wire
403-21-35	for 0.035″ wire
403-21-1.0	for 1.0 mm wire
403-21-45	for 0.045″ wire
403-21-52	for 0.052″ wire
403-21-116	for 1/16″ wire

TOUGH LOCK Extended Life Heavy Duty (EHD) Contact Tips

Part Number	Description
403-27-30	for 0.030″ wire
403-27-35	for 0.035″ wire
403-27-1.0	for 1.0 mm wire
403-27-45	for 0.045″ wire
403-27-364	for 3/64″ wire
403-27-52	for 0.052″ wire

Part Number	Description
404-32	TOUGH LOCK® retaining head, slip-on
404-52	TOUGH LOCK retaining head, thread-on
D-ATSH	AccuLock™ R diffuser, slip-on
D-ATTH	AccuLock R diffuser, thread-on

NOTE: The TOUGH GUN I.C.E. Neck assembly must match the outside diameter (O.D.) of the nozzle (Example: 590-22-1.062 is designed for a nozzle with an O.D. of 1.062″)

Part Number	Description
401-6-62	HD – 5/8″ bore, 1/8″ tip recess (copper), 1.062″ nozzle outside diameter
401-81-62	HD – 5/8″ bore, 1/8″ stick out (copper), 1.062″ nozzle outside diameter
401-4-62	SD – 5/8″ bore, 1/8″ tip recess (copper), 0.938″ nozzle outside diameter
401-8-62	SD – 5/8″ bore, 1/8″ stick out (copper), 0.938″ nozzle outside diameter
401-52-50	Bottleneck – 1/2″ bore, 1/4″ stick out (brass), 0.938″ nozzle outside diameter
401-44-50	Bottleneck – 1/2″ bore, 1/4″ stick out (copper), 0.938″ nozzle outside diameter
401-48-50	Bottleneck – 1/2″ bore, 1/8″ stick out (brass), 0.938″ nozzle outside diameter
401-48-50C	Bottleneck – 1/2″ bore, 1/8″ stick out (copper), 0.938″ nozzle outside diameter
401-48-62	Bottleneck – 5/8″ bore, flush tip (copper), 0.938″ nozzle outside diameter
401-42-50C	Bottleneck – 1/2″ bore, 1/8″ tip recess (copper), 0.938″ nozzle outside diameter
401-49-50	Bottleneck – 1/2″ bore, flush tip (brass), 0.938″ nozzle outside diameter
401-71-62	HD – 5/8″ bore, 1/8″ tip recess (brass, straight bore), 1.106″ nozzle outside diameter
401-87-62	HD – 5/8″ bore, 1/8″ stick out (brass), 1.062″ nozzle outside diameter

Spare Parts and Components

TOUGH GUN I.C.E. Neck Assemblies

Part Number	Description
590-22-0.938	22 degree neck, 0.938″ nozzle outside diameter
590-22-1.062	22 degree neck, 1.062″ nozzle outside diameter
590-22-1.106	22 degree neck, 1.106″ nozzle outside diameter
590-45-0.938	45 degree neck, 0.938″ nozzle outside diameter
590-45-1.062	45 degree neck, 1.062″ nozzle outside diameter
590-45-1.106	45 degree neck, 1.106″ nozzle outside diameter
590-180-0.938	180 degree neck, 0.938″ nozzle outside diameter
590-180-1.062	180 degree neck, 1.062″ nozzle outside diameter
590-180-1.106	180 degree neck, 1.106″ nozzle outside diameter

Leather Wraps

Part Number	Description
590-3-4	Leather wrap, 4′ cable length
590-3-4.5	Leather wrap, 4.5′ cable length
590-3-5	Leather wrap, 5′ cable length
590-3-6	Leather wrap, 6′ cable length
590-3-8	Leather wrap, 8′ cable length
590-3-10	Leather wrap, 10′ cable length
590-3-12	Leather wrap, 12′ cable length
590-3-15	Leather wrap, 15′ cable length

Water Line Components

Part Number	Description
590-4	Water line assembly
590-2	Water line bracket kit

Bernard

Tregaskiss

TOUGH GUN I.C.E. Technology

Improved Performance

Maintenance Made Easy

Increased Safety

Specifications

Compatibility

TOUGH LOCK® Heavy Duty (HD) Contact Tips

TOUGH LOCK Heavy Duty (HD) Tapered Contact Tips

TOUGH LOCK Extended Life Heavy Duty (EHD) Contact Tips

Spare Parts and Components

TOUGH GUN I.C.E. Neck Assemblies

Leather Wraps

Water Line Components

Documentation

Components and Accessories

How-Tos

Related Products

Related Articles

Additional Resources