How the Bernard® IronPro™ Keeps Trains on Track at CSX Transportation

In Atlanta, Georgia, CSX Transportation keeps 1,848 trains running every day; a demanding job where every minute of downtime matters. Fast, reliable repairs are critical to keeping operations on track.

Before switching to the Bernard IronPro, CSX welders faced constant challenges. The intense heat of track repairs was tough on their old welding guns, which weren’t built to handle the job’s demands. Wire bird-nesting and other issues slowed them down, making it hard to keep up with repairs.

The IronPro changed that. Built for heavy-duty work like construction, shipbuilding, and equipment repair, it’s tough enough for the high-pressure environment of railroad track welding. With up to 450 amps of power, it delivers consistent, reliable welds even under the most extreme conditions.

Comfort is another reason welders love the IronPro. Its lightweight, slim neck design makes it easier to work in tight spaces on the tracks while reducing strain during long shifts. Less fatigue means the team can stay focused and get more done.

The gun’s versatility is a big plus too. Customizable neck lengths and other options make it easy to adapt to whatever challenges come up in on the tracks.

Since switching to the Bernard IronPro, CSX has cut downtime, sped up repairs, and kept their trains running on schedule. For the welders, it’s become a go-to tool they can depend on every day to get the job done right.

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