IMPORTANT! Turn off power.Remove nozzle, insulator, contact tip, gas diffuser and neck from gun.Remove old Jump Liner from the back end of the neck.Insert new Jump Liner making sure the liner stop is fully seated at back end of neck.Take the tapered end of the neck and insert into the end fitting of the gun […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to correct dimension for diffuser being used (see Liner Trim Guidelines).Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser and lock into posiiton with a clockwise motion.Thread nozzle onto gas diffuser and tighten firmly by hand. Installation with Conversion Adaptor – Install conversion […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to between 5/8″ and 3/4″ beyond neck thread.Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser.Thread nozzle body onto gas diffuser / tip, and tighten firmly by hand.Thread nozzle cone onto nozzle body, and tighten firmly by hand. Installation with Conversion Adaptor – […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to between 5/8″ and 3/4″ beyond neck thread.Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser.Thread nozzle onto gas diffuser / tip and tighten firmly by hand. Installation with Conversion Adaptor – Install conversion adaptor.Install insulator cap over conversion adaptor.Trim liner to between […]
read more...CAUTION: Disconnect gun from equipment, allow to cool and remove electrode from liner before servicing! Diffuser Removal: Using the appropriate wrench, remove the gas diffuser with a counterclockwise rotation. Conventional Liner Installation: Re-insert liner into power pin with cable laying straight. Continue until liner lock is fully seated into power pin. A twisting motion […]
read more...Install Insulating Ring over the back of the Q-Nut and into the space between the aluminum armor and the front face of the Q-Nut. Removing front end consumables allows installation over front of neck if desired. Line up the middle of the tall arch on the Q-Nut Cover with the corner of the hex on […]
read more...Step 1 CAUTION – Turn off machine. Step 2 Trim ball from wire. Step 3 Remove consumables and old liner. Step 4 Straighten gun cable. Install new QUICK LOAD Liner over the wire. Use short pushes (to avoid kinking) until the liner seats in power pin. Step 5 Push the liner into the neck. Release […]
read more...Two sets of installation instructions are provided below: Installation from the Rear of the GunInstallation from the Front of the Gun Installation from the Rear of the Gun Remove the power pin from the feeder assembly. Remove the current power pin from the gun unicable. Feed the QUICK LOAD Liner into the new AutoLength Pin. […]
read more...Remove consumables (nozzle, contact tip and retaining head). Pull existing QUICK LOAD® Liner from the neck using pliers.Remove the protective cap from the new QUICK LOAD Liner.Insert the new QUICK LOAD Liner through the neck. Push the liner in using short strokes to prevent the liner from kinking. Feed the liner into the torch until […]
read more...IMPORTANT NOTICE: The AutoLength™ Pin is one component of the QUICK LOAD® Liner AutoLength System. This pin is designed specifically for use with QUICK LOAD Liners from Tregaskiss. Do not attempt to use with any other type of liner. AutoLength Pins look the same as standard power pins, but can only be used with QUICK LOAD […]
read more...Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7:
read more...Replace Your Liner in Less Than 1/2 the Time with the QUICK LOAD® Liner from Tregaskiss! To convert to the QUICK LOAD Liner, update your conventional liner part number as per the chart below. QUICK LOAD Liner Conversion Chart Wire SizeQUICK LOAD LinerReplaces Conventional LinerDescriptionLengthI.D.0.023″415-23-15Q415-23-15High Carbon Steel – Round Wound16.5′0.050″0.030″415-30-6Q415-30-6High Carbon Steel – Round Wound7.5′0.062″0.030″415-30-15Q415-30-15High […]
read more...TOUGH LOCK® retaining heads featuring dual taper technology have a second taper at the rear of the retaining head where it connects with the neck. This dual taper design: Locks your gun from contact tip to neckIncreases electrical conductivityHelps keep your consumables running coolerDecreases costly downtime To enjoy the benefits of TOUGH LOCK retaining heads at no […]
read more...Thread the power pin into the rear housing.Tighten the power pin into the rear housing using a 1-inch (2.54 cm) wrench on the rear housing and a 3/4-inch (19 mm) wrench on the power pin. Torque to 18 ft.-lbs. (24.4Nm).IMPORTANT: The thread-in two-piece power pin has a taper to seat and lock the power pin […]
read more...IMPORTANT: TCP will be different from standard TOUGH LOCK® consumables. Removal and Replacement Nozzle Pull slip-on nozzles off with a twisting motion.When installing the nozzle, ensure that it is fully seated. Contact Tip Thread the contact tip into the retaining head.Torque to 30 in.-lbs. (3.5Nm).The Tregaskiss Tip Tool (part #450-18, for heavy duty tips) or […]
read more...IMPORTANT: Neck Insulator MUST be in place before welding to properly insulate the neck armor.Check all parts to ensure that connections are tight before welding.The heavy duty retaining head MUST be tightened with a 5/8 inch (16 mm) wrench to prevent the contact tip from overheating.DO NOT use pliers to remove or tighten the retaining […]
read more...NOTE: For MIG guns equipped with ‘Direct Plug-Ins’, Bernard®, or Euro connector, the procedure is the same. On Miller® style guns, the liner is held captive by a guide cap which must be removed and replaced when changing the liner. Step 1: NOTE: Ensure the power supply is off and the gun is removed from […]
read more...IMPORTANT NOTE: Initial installation instructions are different from replacement instructions. FOR INITIAL INSTALLATION ONLY — Remove the protective cap from the QUICK LOAD™ Liner. Install this liner from the back of the MIG gun with retainer attached (using the same procedure as installing a conventional liner). Future replacements will be done from the front. IMPORTANT: Push liner back […]
read more...Remove the rear cap of the power pin. Insert the brass end of the liner into the liner retainer until it is firmly seated. Insert the non-brass end of the QUICK LOAD™ Liner into the back of the MIG gun and push through until it emerges from the front of the MIG gun and the […]
read more...To change a conventional liner on a TOUGH GUN® robotic MIG gun equipped with wire brake, follow the instructions below: Step 1: Unthread and remove the liner from the back of the MIG gun. Step 2: Insert the new liner from the back of the torch. The liner will bottom out on the Wire Brake.Measure […]
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