Video | Bernard BTB MIG Guns: Changing a Miller Power Pin
Learn how to change a Miller Power Pin on a Bernard BTB Semi-Automatic MIG Gun
read more...Archives: Documentation
Video | Bernard BTB MIG Guns: Unicable Repair
Learn how to repair a unicable on a Bernard BTB Semi-Automatic MIG Gun
read more...Video | Bernard BTB MIG Guns: How to change Quik Tip Consumables
Learn how to change Quik Tip consumables on the Bernard BTB Semi-Automatic MIG Guns
read more...Video | Bernard BTB MIG Guns: How to change Centerfire Consumables
Learn how to change Centerfire consumables on the Bernard BTB Semi-Automatic MIG Guns
read more...Video | TOUGH GUN TA3 Robotic Air-Cooled MIG Gun LSR Unicable Replacement
Learn how to replace the LSR Unicable on a TOUGH GUN TA3 robotic air-cooled MIG gun
read more...Video | How to replace a Conventional Liner with a QUICK LOAD Liner on a Bernard BTB MIG gun
Learn how to replace a conventional liner with a QUICK LOAD Liner on a Bernard BTB semi-automatic MIG gun
read more...Video | QUICK LOAD Liner AutoLength Introduction
Learn about the innovative QUICK LOAD Liner AutoLength from Tregaskiss. QUICK LOAD liner installs through the front of the MIG gun in less than half the time required to install a conventional liner. Increases production uptime, provides cost savings and ensures operator safety.
read more...Video | Tregaskiss TOUGH GUN TT3 Reamer Circuit Board Replacement
Find out how easy it is to replace the circuit board with its smart-keyed connections in the TOUGH GUN TT3 Reamer.
read more...How To Install the Dual Shunt Kit
Contact us if you have more complex or technical questions. Step 1: Removal of Single Shunt 1. Remove single shunt using a 4mm Allen key 2. Discard OLD shunt and OLD M6x8 SBHCS (2) and washers (2) Step 2: Identification On the NEW shunts (2), the BLUE dot will indicate the LEFT side shunt (Install […]
read more...How To Install an LSR+ Unicable Extension
Important Note: If you find that your cable is too short and the power pin won’t plug into the feeder, please use the 1″ cable extension. Thread the 414-700EX-01 cable extension into the brass block of the LSR+ Unicable and torque to 18 ft.-lbs. Thread power pin clockwise into the 414-700EX-01 cable extension and torque […]
read more...How To Install the LSR+ Flange on an OTC Daihen Robot
Note: The following instructions are applicable for OTC Daihen® robot models NB4, NB4L, FD-B4 and FD-B4L Slide one half of the clamp between LSR+ Unicable and robot wrist.Make sure LSR+ clutch cable slot is facing up. Take second half of the clamp and assemble with M5x30mm LG SHCS. Important Note: Do NOT tighten the screws […]
read more...How To Install a TOUGH GUN ThruArm Robotic MIG Gun onto a Motoman Robot
Note: The following installation instructions are applicable to installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Motoman® MA1440, MA2010 and MA3120 robots Step 1: Aluminum Spacer Installation Step 2: LSR+ Unicable Installation into Connector Step 3: Connector, Outer Cover, Power Pin, Neck and Consumable Installation INS099 11/2016
read more...How To Install a TOUGH GUN TA3 MIG Gun on a Panasonic Robot
Important Note: The following instructions are applicable for installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Panasonic® TM-1100, TM-1400, TM-1600 and TM-1800 Robots Step 1: Transition Flange and Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector Installation INS096 11/16
read more...How To Install Front-End Air Blast for TOUGH GUN ThruArm Series MIG Guns
Step 1: Remove the 2 screws which retain Item #1 and slide cover back to expose Item #2.Locate Items #2 and #3 and remove both pieces. Once Items #2 and #3 have been removed, remove Item #4 from the front housing by loosening the pinch bolt through clearance hole in aluminum spacer. Step 2: Install Items […]
read more...How To Install an LSR+ Flange on an ABB Robot
Note: The following instructions are applicable for ABB® IRB1600ID, IRB1520ID, IRB2600ID and IRB1660ID robot models Secure the LSR+ Flange on the robot wrist with M6x1.0-25mm LG SHCS.Slide the LSR+ Unicable through the robot wrist and LSR+ Flange.Install the LSR+ Unicable on the TOUGH GUN™ ThruArm™ Connector.Secure the TOUGH GUN ThruArm Connector to the robot wrist.Connect […]
read more...How To Install or Replace the PER-2599 Motor
The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner untis made before March 2012 and may also require new valve assembly ER-2700, series number ER-1635 and lower. The new motor is assembled and marked inside the new mounting bracket for reference […]
read more...How To Install a TOUGH GUN ThruArm MIG Gun Equipped with TOUGH GUN ICE Technology onto a KUKA Robot
Remove the neck, consumables and conduit from torch.Slide the torch through robot wrist and conduit.Secure the torch on robot wrist.Secure the conduit with two clamps and M5 SHCS.Connect the torch to the feeder.Install the neck, liner and consumables. INS072 11/2010
read more...How To Install or Remove Wire Brake on a TOUGH GUN G2 Series Robotic MIG Gun
Important Note: This product is factory set for wire equal to or smaller than 0.045”. If you are using wire 0.052” and larger, please remove and replace the wire guide within the neck housing and replace it with the larger size (part #598G2-116) that is supplied in the product box. Wire Brake Kit ItemPart NumberDescription1599Pushing […]
read more...How to Replace QUICK LOAD Liners Into Retainer or AutoLength Pin
1. Remove consumables (nozzle, contact tip and retaining head). 2. Pull the existing QUICK LOAD™ Liner from the neck using pliers. 3. Remove the protective cap from the new QUICK LOAD Liner. 4. Insert the QUICK LOAD Liner through the neck using the wire as a guide. Push the QUICK LOAD Liner in using short […]
read more...How to Install QUICK LOAD Liners When Replacing Conventional Liners
1. Remove the protective cap from the new QUICK LOAD® Liner. 2. Install this liner from the back of the MIG gun with retainer attached (using the same procedure as installing a conventional liner). Future replacements will be done from the front. (Refer to How to Replace QUICK LOAD Liners). 3. IMPORTANT! Push liner back […]
read more...How To Install the TT3-500 TOUGH GUN Sprayer onto a TOUGH GUN TT3 Reamer
The following images and instructions detail the installation of the TT3-500 TOUGH GUN® Sprayer onto the TOUGH GUN TT3 Reamer. Figure 1 Open the box and inspect the items for any noticeable damage to the parts during shipping.The TT3-500 Sprayer should only be installed onto a TOUGH GUN TT3 Reamer (analog or Ethernet model). Other […]
read more...How To Install the Filter-Regulator Unit to the TOUGH GUN TT3 Reamer
The following images and instructions detail the installation of the Filter/Regulator unit onto a TOUGH GUN® TT3 reamer: Remove the Filter/Regulator from the box.Ensure that all the required parts are present (see Figure 1):Filter BodyRegulatorPressure GaugeMounting BracketSafety Shut Off Valve Figure 1 Visually inspect for any cracks or defects in all the parts.Install air fitting […]
read more...How To Install TT3-NOZ External Nozzle Detection to the TOUGH GUN TT3 Reamer
TOUGH GUN® TT3 Reamer (Analog Model) Only Step 1: Limit Switch Kit Reamer Installation Step 2: Limit Switch Cable Routing Step 3: Limit Switch Cable Electrical Connection INS095
read more...How to Repair the Cable on a BTB MIG Gun with a T Series Small Straight Handle
Remove consumables (Nozzle, Retaining Head, Contact Tip).Remove the liner from the gun.Mount neck in the vise.Disassemble handle and remove switch from leads.Move the handle back. Bend cable behind connector cone. Cut cable at bend.Slide two large “Oetiker” clamps 1.5 ft. down the cable (required for crimping later).From your cut (end of cable), measure 3” back […]
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