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PRODUCT IMPROVEMENT – Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer

PRODUCT IMPROVEMENT –
Nozzle Detection Option for TOUGH GUN TT3 and TT3E Reamer Robotic Nozzle Cleaning Stations

April 28, 2017

Nozzle detect shown installed on TOUGH GUN TT3E reamer

An improvement has been made to the nozzle detect option for our TOUGH GUN® TT3 reamer. This same option is also now available on our TOUGH GUN TT3E reamer.

This new nozzle detect uses a proximity sensor mounted on the side of the reamer that can be used independently of the ream cycle and is compatible with any nozzle size. The robot positions the front end of the MIG gun close to the sensor to detect the presence of the nozzle. If the nozzle is present, a signal is then sent back to the robot controller or PLC.

Affected Part Numbers

  • TT-2333 + TT-2334 – OLD nozzle detect for TOUGH GUN TT3 reamer (analog model); available only for 1.062″ nozzle O.D.
  • TT3E-2344 – NEW nozzle detect for TOUGH GUN TT3 and TT3E reamer; available for all nozzle O.D. sizes
  • RS-500-5 – 4m cable with 3 poles (M12 connector); required for analog model only and only when selecting Nozzle Detection option
  • TT3E-2343 – Splitter; required for Ethernet model only and only when selecting both the nozzle detect and the wire cutter options together

To learn more about our TOUGH GUN TT3 reamer offering, or configure your reamer online.


    PRODUCT UPDATE – TOUGH GUN TT3 Reamer Upgrades

    PRODUCT UPDATE –
    TOUGH GUN TT3 Reamer Upgrades

    April 28, 2017

    Upgrades have been made to the TOUGH GUN® TT3 reamer to allow for a more common design between this model and the TOUGH GUN TT3E reamer. These upgrades include a common frame, replacement of the terminal strip with a new wiring harness, easy access setup switches, and a new check valve.

    Terminal Strip vs. Wiring Harness

    The wiring harness:

    • Provides increased reliability.
    • Takes up less space inside the reamer making it easier to service.
    • Is easier to replace.
    • Improves manufacturing capacity.
    Image of an old style terminal strip on a reamer
    OLD Terminal Strip
    Image of new wiring harness on a reamer
    NEW Wiring Harness

    New Easy Access Setup Switches

    • New stainless steel switches are durable and waterproof, no longer requiring a ‘mud flap’ protector.
    • Switches are clearly labeled with their function.
    • Replacement is quick and easy.
    Image of an old set up switch
    OLD Setup Switches
    Image of the new set up switch
    NEW Setup Switches

    New Check Valve

    • More robust and durable design.
    • Learn more about the change to the check valve.

    Click here for additional information about the TOUGH GUN TT3 reamer.


      PRODUCT IMPROVEMENT – New TOUGH GUN TT3 Reamer Check Valve

      PRODUCT IMPROVEMENT –
      New TOUGH GUN TT3 Reamer Check Valve

      April 15, 2017

      The check valve on the TOUGH GUN® TT3 and TT3E reamer robotic nozzle cleaning stations have been upgraded to a more robust and durable design. The new check valve is now common between both the analog and the Ethernet model.

      Important Notes:

      • The new check valve will keep the same part number as the check valve previously used on the TOUGH GUN TT3E reamer Ethernet model: TT3E-500-20.
      • Check valve part # SR-500-20 previously used on the TOUGH GUN TT3 reamer analog model will be replaced with the new check valve (part # TT3E-500-20).
      Image of the old style SR-500-20 (previously used on the TOUGH GUN TT3 reamer)
      OLD SR-500-20
      (previously used on the TOUGH GUN TT3 Reamer)
      Image of old style TT3E-500-20 (previously used on the TOUGH GUN TT3E Reamer
      OLD TT3E-500-20
      (previously used on the TOUGH GUN TT3E Reamer
      Image of the new TT3E-500-20 that replaces SR-500-20 and OLD TT3E-500-20)
      NEW TT3E-500-20
      (replaces SR-500-20 and OLD TT3E-500-20)

      Learn more about our TOUGH GUN TT3 reamer offering.


        PRODUCT UPDATE – 300 amp Clean Air Fume Extraction MIG Gun Now Available

        PRODUCT UPDATE –
        300 amp Clean Air Fume Extraction MIG Gun Now Available

        March 16, 2017

        Clean Air straight handle fume extraction MIG gun being held by gloved hand

        Bernard is pleased to announce that we have added a 300 amp model to our Clean Air™ fume extraction MIG gun offering.

        Reduce smoke at the source with an industrial-duty fume extraction gun that is comparable in size and weight to a regular welding gun. 

        Features and Benefits

        • NEW!! Available in 300 amp, 400 amp, 500 amp and 600 amp models
        • Small size of vacuum chamber provides good joint access and visibility
        • Vacuum hose swivel on rear of handle improves flexibility and reduces wrist fatigue
        • Ideal fume extraction solution for large weldment and confined space welding applications
        • Compatible with Centerfire™, Quik Tip™ and TOUGH LOCK® consumables
        • Compatible with QUICK LOAD® liners or conventional liners

        Click here to learn more about the Clean Air fume extraction MIG gun.

          PRODUCT IMPROVEMENT – LSR Unicables

          PRODUCT IMPROVEMENT –
          Low-Stress Robotic (LSR) Unicables

          February 13, 2017

          Tregaskiss is pleased to announce an improvement to our low-stress robotic (LSR) unicable design whereby the cable conduit will be fixed only on the torch end, and floating on the power pin end.

          This design change will result in a more flexible, less restricted, longer lasting LSR unicable for all TOUGH GUN® TA3 robotic MIG gun product.

          Illustration of a LSR Unicable pointing out fixed and floating

           

          OLD LSR Unicable Design

          Old LSR unicable

           

          NEW LSR Unicable Design

          New LSR unicable

          Click here for more information about low-stress robotic (LSR) unicables.

            PRODUCT UPDATE – New Liner Trim Length for Liners 6-Feet Long and Shorter

            PRODUCT UPDATE –
            New Liner Trim Length for Liners 6-Feet Long and Shorter

            February 3, 2017

            Tregaskiss now recommends trimming all rear-loading conventional and front-loading QUICK LOAD® liners that are 6-feet in length and shorter with a 1/2-inch stick out.

            This new trim length provides performance improvements for the liner and cable, and for wire feeding overall. It also helps to reduce some strain on both the liner and the cable while still maintaining a proper liner seat in both the retaining head and the power pin.

            Effective late February, all bagged 6-foot Tregaskiss conventional and QUICK LOAD liners will include a new 1/2-inch blue liner gauge along with a technical insert outlining these updated trimming instructions. The outside of each bag will also be marked with a sticker indicating a change to liner trim length.
             

            Liner trim length instructions


            NOTE: Liners longer than 6-foot in length should still continue to be trimmed with a 3/4-inch stick out. No change to liner gauges or trim instructions for conventional or QUICK LOAD liners longer than 6-feet is recommended.


              PRODUCT UPDATE – Clean Air Gun Vacuum Tube and Chamber Finish Change

              PRODUCT UPDATE –
              Clean Air Gun Vacuum Tube and Chamber Finish Changes

              December 16, 2016

              Bernard has changed the finish on all Clean Air™ fume extraction gun vacuum tubes and chambers from chrome to black. Effective immediately, all new guns, replacement vacuum tubes and replacement chambers will have the new darker finish.

              This change is purely aesthetic, and has no impact on performance, part numbering or price.
               

              Clean Air Fume Extraction MIG gun with old chrome neck
              OLD Chrome Finish
              Clean Air Fume Extraction MIG gun with new black neck
              NEW Black Finish

              Click here for more information about the Clean Air™ fume extraction gun.


                PRODUCT UPDATE – TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

                PRODUCT UPDATE —
                Tregaskiss TOUGH GUN TA3 Torch Solutions for Yaskawa Motoman Robots

                December 18, 2019

                Overview

                Tregaskiss manufactures TOUGH GUN® TA3 through-arm welding torches for many Yaskawa® Motoman® robot models including but not limited to:

                • Current models: AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24
                • Legacy models: MA/EA1400, MA/EA1900, MA3100

                On the current robot models listed above, the spacers and through-arm cables on a Tregaskiss® gun may originate from either Tregaskiss or from Yaskawa Motoman. It is important to note that the spacers and cables from Tregaskiss have significantly different dimensions than these same items from Yaskawa Motoman. This means that they are NOT interchangeable. Ordering the wrong replacement spacer and/or cable for an existing installation will significantly impact Tool Center Point (TCP) and cable life – please see Configuration Comparison Chart below for both solid mount and clutch mount setups with a short 45-degree neck for reference.

                Details

                For each model above, when a TOUGH GUN TA3 MIG gun is configured through Tregaskiss, the complete torch solution is Tregaskiss branded and includes: consumables, neck, torch, cable and power pin. For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Tregaskiss-specific aluminum spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5.

                When Yaskawa Motoman integrates a welding solution with Tregaskiss product, a Motoman through-arm cable replaces the Tregaskiss through-arm cable for all models listed above (consumables, neck, torch and power pin remain Tregaskiss branded). For AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24 models, the system also includes a Motoman-specific plastic torch spacer which allows us to bury the cable termination into the torch and away from the articulation on axis 5. This Motoman spacer is shorter than the Tregaskiss spacer and as a result, the Motoman cable for this setup is also shorter than the Tregaskiss-specific setup.

                Configuration Comparison

                Configuration comparisons with dimensions comparing Tregaskiss spacer and the MOTOMAN Spacer
                ConfigurationTregaskiss CableMotoman Cable
                Tregaskiss Spacer: AS-114-13
                Solid mount, with or without wire brake YesNo
                Clutch mount, with our without wire brakeYesNo
                Motoman Spacer: 168535-1
                Solid mount, with or without wire brakeNoYes
                Clutch mount, with or without wire brakeNoYes

                NOTE: Reference chart above is applicable for Yaskawa Motoman robot models AR/MA1440, MH12, AR/MA2010, AR/MA3120, AR1730, MH24.

                Proper Setup – No impact on TCP or cable life

                Image showing a Tregaskiss spacer and Tregaskiss Cable, aluminum spacer with
                Tregaskiss
                A complete Tregaskiss setup consists of all Tregaskiss branded components. The torch spacer will be aluminum and approximately 4-3/8″ in length. The cable will have a corrugated hose from front to back.
                Image showing a Hybrid Tregaskiss/Motoman setup with Tregaskiss torch and consumables and plastic Motoman spacer.
                Hybrid Tregaskiss/Motoman
                A hybrid Tregaskiss/Motoman setup consists of a Tregaskiss torch and consumables with a Motoman spacer and cable. The spacer will be approximately 2-3/8″ in length. The cable will have a loose spring from front to back.

                Improper Setup – Negative impact on TCP and/or cable life

                Improper setup of a Motoman plastic spacer and Tregaskiss cable, resulting with the cable being too long
                Hybrid Tregaskiss/Motoman
                Installing a Tregaskiss cable on a system with a plastic spacer will result in a cable that is too long. Although this cable can be physically installed, this setup will result in premature cable failure.
                Image showing an improper setup with Tregakiss spacer and Motoman cable which will result in a cable that will be too short.
                Tregaskiss
                Installing a Motoman cable on a system with an aluminum spacer will result in a cable that is too short. This cable will not be long enough to plug the power pin into the wire feeder

                Tregaskiss Spacer and LSR Unicable Part Number Reference Chart

                Robot MakeRobot ModelMount StyleTregaskiss SpacerLSR Unicable Part Number
                No Options Air Blast Wire Brake Air Blast + Wire Brake
                Motoman®EA1400 XRCSolid MountN/A

                58SM016

                58SM016A58SM016W58SM016AW
                MotomanEA1900 XRC

                Solid Mount

                N/A58SM01758SM017A58SM017W58SM017AW
                MotomanEA1400N, SSA2000, MA1400, VA1400Solid MountN/A58SM00158SM001A58SM001W58SM001AW
                MotomanMA1440, AR1440, MH12

                Solid Mount

                AS-114-1358SM03558SM035A58SM035W58SM035AW

                Motoman

                EA1900N

                Solid Mount

                N/A

                58SM002

                58SM002A58SM002W58SM002AW
                MotomanMA2010, AR2010Solid MountAS-114-13

                58SM038

                58SM038A58SM038W

                58SM038AW

                MotomanMA3100Solid MountN/A58SM03158SM031A58SM031W58SM031AW
                Motoman

                MA3120, AR3120

                Solid Mount

                AS-114-13

                58SM032

                58SM032A

                58SM032W

                58SM032AW

                MotomanAR1730, MH24Solid MountAS-114-13

                58SM039

                58SM039A

                58SM039W

                58SM039AW
                MotomanEA1400 XRC

                Clutch

                N/A58CM016

                58CM016A

                58CM016W

                58CM016AW

                Motoman

                EA1900 XRC

                Clutch

                N/A

                58CM01758CM017A58CM017W58CM017AW
                MotomanEA1400N, SSA2000, MA1400, VA1400ClutchN/A58CM001

                58CM001A

                58CM001W58CM001AW

                Motoman

                MA1440, AR1440, MH12ClutchAS-114-13

                58CM035

                58CM035A58CM035W58CM035AW

                Motoman

                EA1900NClutchN/A58CM00258CM002A58CM002W

                58CM002AW

                MotomanMA2010, AR2010 Clutch

                AS-114-13

                58CM03858CM038A58CM038W58CM038AW
                MotomanMA3100

                Clutch

                N/A58CM03158CM031A

                58CM031W

                58CM031AW

                MotomanMA3120, AR3120

                Clutch

                AS-114-13

                58CM032

                58CM032A

                58CM032W

                58CM032AW
                MotomanAR1730, MH24ClutchAS-114-1358CM03958CM039A

                58CM039W

                58CM039AW

                NOTE: If Tregaskiss® TOUGH GUN I.C.E.® technology is required for your application, the cable must be purchased from Yaskawa Motoman for all of their robot models.


                IMPORTANT!

                If you require Yaskawa Motoman components, please contact Yaskawa Motoman directly. Otherwise, if you require Tregaskiss components, please contact us for assistance.

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                  NEW PRODUCT – C Series Handle Option for BTB MIG Guns

                  NEW PRODUCT –
                  C Series Handle Option for BTB MIG Guns

                  New C Series Straight Handle

                  Image of a gloved hand holding a BTB MIG Gun with C series handle

                  The new C series straight handle expands our handle offering from six to seven options within our Bernard BTB MIG gun configurator. This new handle provides all the same benefits as our current T series straight handle, plus additional enhancements such as comfortable handle overmolding and an ergonomic rear swivel.

                  • Amperage range: 200, 300, 400 and 500 amps
                  • Available in 8, 10, 12, 15, 20 and 25 foot lengths
                  • Choice of Centerfire™, Quik Tip™ and TOUGH LOCK® consumables
                  • Standard, dual pull and dual schedule trigger options
                  • Choice of twenty fixed and rotatable necks in various angles and lengths
                  • Choice of industrial-grade (200 through 500 amp models) or steel monocoil cable (300 or 400 amp models)
                  • Choice of conventional liners or front-loading QUICK LOAD® liners
                  • Choice of a Bernard power pin or an AutoLength™ pin for the revolutionary QUICK LOAD liner AutoLength™ system
                  • One year warranty
                  • Lifetime warranty on the rear strain relief, front handle and switch
                  • Double-life MIG gun system allows you to extend the life of your BTB MIG gun with a C series straight handle (or T series straight handle); once the front end is worn, just flip-flop the front and back ends of the torch!

                  Click here to learn more about the new C series straight handle.


                    PRODUCT UPDATE – Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

                    PRODUCT UPDATE —
                    Replacement Parts Availability for the TOUGH GARD Spatter Cleaner

                    TOUGH GARD nozzle cleaning station - a discontinued product

                    June 27, 2016

                    The TOUGH GARD® spatter cleaner was discontinued on December 31, 2014.

                    Some replacement parts for this discontinued product continue to be available. Prices and availability of these replacement parts are subject to change without notice.

                    Discontinued Replacement Parts

                    Part NumberDescription
                    PER-2510Motor

                    Available Replacement Parts

                    Part NumberDescription
                    ER-2241Control Valve
                    ER-2242Sprayer Valve
                    ER-2560Reed Switch
                    ER-2609Wiring Interface Receptacle
                    ER-2700Spatter Cleaner Pneumatic
                    ER-500-15Spray Head
                    PER-220Valve Assembly
                    PER-2599Spatter Cleaner Kit (motor not included)
                    PER-2680Rear Shroud
                    PER-2685Front Shroud
                    PER-500-15-6Reservoir Mount


                        PRODUCT UPDATE – TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

                        PRODUCT UPDATE —
                        TOUGH GUN TA3 MIG Gun Offering Available for Panasonic TM-2000

                        Image of TA3 Robotic Air-Cooled MIG Gun

                        June 8, 2016 

                        Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has now been expanded to include configurations for the Panasonic® TM-2000 robot model. 
                         

                        Available Resources

                        Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                          DISCONTINUED PRODUCT – PER-2510 Motor

                          DISCONTINUED PRODUCT — PER-2510 Air Motor for the TOUGH GARD Spatter Cleaner

                          June 6, 2016

                          Effective immediately, the PER-2510 air motor for the discontinued TOUGH GARD® spatter cleaner is no longer available through Tregaskiss.

                          As a result, the PER-2599 kit will no longer include the PER-2510 air motor (please see revised PER-2599 kit parts breakdown below).

                          This Fiam® air motor may be available directly through another vendor (list provided below):

                          Fiam® Air Motor Model NumberPart Number
                          28M100D-3/8-24UNF 185609008

                          Vendors:

                          • Fiam – Worldwide Distribution
                          • ASG, Division of Jergens, Inc. – Cleveland, OH, USA
                          • Euroflex – Markham, ON, Canada

                          Revised PER-2599 Kit Parts Breakdown

                          PER 2599
                          ItemPart NumberDescriptionQtyLength
                          1PER-2511Motor Clamp Detail1
                          3PER-2611Spatter Shield Plate, Inner1
                          4F1-M6X1-25BM6x1x25mm LG SHCS, Black Oxide3
                          5F2-M4X.7-6BM4x.7x6mm LG SHCS, Black Oxide4
                          7TR-22315/16″ x 1/8″ NPT QC1
                          8ER-2700ER Reamer Pneumatic Kit1
                          Not ShownRed TapeElectrical Red Tape, 18mm Wide4.5″


                          Click here
                          to download the archived M075 TOUGH GARD spatter cleaner technical guide. 

                          Access a complete list of available and discontinued replacement parts for the TOUGH GARD spatter cleaner here.


                            NEW PRODUCT – TOUGH GUN Reamer Stand

                            NEW PRODUCT —
                            TOUGH GUN Reamer Stand

                            Image of side of TOUGH GUN Reamer on Reamer Stand

                            Tregaskiss proudly announces its new TOUGH GUN® reamer stand. This simple fixed height durable stand is compatible with all TOUGH GUN TT3 and TT3E reamer models and can be ordered to a custom height between 18 and 45 inches. This new simplified design also allows for quick installation and new lower pricing.

                            Click here to learn more.

                              NEW PRODUCT – TOUGH GUN TT3E Reamer

                              NEW PRODUCT — 
                              TOUGH GUN TT3E Reamer

                              March 26, 2016

                              Image of a Tregaskiss TT3E Reamer

                              Tregaskiss is pleased to announce the new TOUGH GUN® TT3E reamer robotic nozzle cleaning station offering the same high levels of durability, serviceability and repeatability now further enhanced by digital Ethernet communications that better integrate this unit into the digital controls infrastructure of your facility.

                              Enjoy greater control optimization, remote monitoring capability, and faster troubleshooting of all discrete TOUGH GUN reamer I/O functions to facilitate increased productivity in your robotic welding applications.

                              Automating spatter removal will help to extend the life of your robotic MIG guns and consumables, benefiting both your bottom line and production uptime and throughput.

                                PRODUCT IMPROVEMENT – Trigger Control Plug Housing

                                PRODUCT IMPROVEMENT –
                                Trigger Control Plug Housing on BTB MIG Guns

                                November 23, 2015

                                Bernard has redesigned the trigger control plug housing on located on the rear strain relief as well as the trigger control plug connection on BTB MIG guns. This change provides an internal connection which is more durable and also allows the strain relief to fit more easily into various feeders from major manufacturers. The double-life MIG gun system also known as the “flip-flop” for T series straight handles is still compatible with this change.
                                 

                                Frequently Asked Questions

                                Did any part numbers change?

                                Answer: Yes, part numbers have changed. Please reference the charts below for new part numbers for the trigger control plug housing and trigger control plugs.

                                Trigger Control Plug Housing DescriptionOld Part NumberNew Part Number
                                Standard – B & O Series Handles416-51810053
                                Standard – T Series Straight Handle416-51810052
                                Dual Schedule416-131810054

                                Please see the chart below for trigger control part numbers based on the gun model. Example: Q2015AB8CMC

                                Power PinOld Part NumberNew Part Number
                                B (Bernard®)N/AN/A
                                E (Euro)N/AN/A
                                L (Lincoln®)419-6SCL2N
                                M (Miller®)419-4Trigger control plug housing includes trigger control plug
                                O (OXO™)419-7SCX1N
                                S (Tweco® #4 – Lincoln Lead)419-6SCL2N
                                R (Tweco® #4 – Miller Lead)419-4Trigger control plug housing includes trigger control plug
                                T (Tweco® #4 – Standard Lead)419-8SCT1N
                                U (Tweco® #4 – NAS Plug)419-7SCX1N
                                W (Tweco® #5 – Standard Lead)419-8SCT1N
                                X (Tweco® #5 – Miller Lead)419-4Trigger control plug housing includes trigger control plug

                                How can you tell the difference between the old version and the new 2015 design?

                                Answer: New 2015 design will have an internal connection. See Figure below: 

                                Image of old trigger control plug housing
                                Old version
                                Image of redesigned the trigger control plug housing
                                New 2015 design

                                  PRODUCT UPDATE – Expanded TOUGH GUN TA3 MIG Gun Offering

                                  PRODUCT UPDATE —
                                  Expanded TOUGH GUN TA3 MIG Gun Offering

                                  Image of a TOUGH GUN TA3 Robotic Air Cooled MIG Gun on a Motoman robot

                                  July 8, 2015  

                                  Tregaskiss is pleased to announce that the TOUGH GUN® TA3 robotic air-cooled MIG gun offering has been expanded to include configurations for FANUC® M710iC-12L and Kawasaki® BA006N robot models. 
                                   

                                  Available Resources

                                  Click here to learn more about the TOUGH GUN TA3 robotic air-cooled MIG gun. 


                                    PRODUCT IMPROVEMENT – Changes to Heavy Duty (HD) Nozzle Crimping

                                    PRODUCT IMPROVEMENT –
                                    Heavy Duty (HD) Nozzle Crimping

                                    January 16, 2015

                                    Image of two Tregaskiss nozzles showing change to crimp
                                    Old crimp (shown left) New crimp (shown right)

                                    Tregaskiss has improved the crimp on our heavy duty (HD) nozzle offering. The profile on the crimping dies that form the ring crimp has been narrowed from a pad length of 0.450″ to a pad length of 0.390″ (see image below). This change significantly improves the quality of the crimp since it allows for enhanced integrity of the nozzle insulator.

                                    Affected Part Numbers

                                    • 401-6-50
                                    • 401-87-56
                                    • 401-92-62
                                    • 401-49-62
                                    • 401-91-62
                                    • 401-81-62
                                    • 401-87-62
                                    • 401-49-62
                                    • 401-48-62
                                    • 401-88-62
                                    • 401-51-62
                                    • 401-71-62
                                    • 401-72-62
                                    • 401-6-62
                                    • 401-50-62
                                    • 401-7-62
                                    • 401-5-62
                                    • 401-6-75
                                    • 401-7-75
                                    • 401-5-75
                                    • 401-7-87
                                    • 401-10-87
                                    • 401-41-62
                                    • 401-14-62
                                    • 401-52-62
                                    • 401-19-62
                                    • 401-41-75
                                    • 451-1-62
                                    • 451-61-62
                                    • 451-81-62
                                    • 451-87-62

                                    Click here to download the TOUGH LOCK® consumables spec sheet in PDF format for more detailed nozzle information. 

                                      DISCONTINUED PRODUCT – Roughneck MIG Guns

                                      DISCONTINUED PRODUCTS –
                                      Miller Roughneck C-Series MIG Guns

                                      Effective April 30, 2015 Miller Electric Mfg. Co. discontinued the Roughneck® C-Series MIG gun series and replaced them with Bernard® BTB semi-automatic air-cooled MIG guns. Miller Electric will continue to offer consumables and replacement parts for the Roughneck C-Series MIG guns.

                                      Please see the cross reference chart below to find the replacement Bernard BTB MIG gun part numbers for the Roughneck C-Series MIG guns:

                                      Miller Stock NumberRoughneck Gun Model NumberBernard BTB MIG Gun Replacement Part NumberGun Length
                                      194751C-3010

                                      Q3010TE5EMC

                                      10 ft. (3 m)
                                      194752C-3012Q3012TE5EMC

                                      12 ft (3.7 m)

                                      194753

                                      C-3015

                                      Q3015TE5EMC

                                      15 ft (4.6 m)
                                      194754C-4010

                                      Q4010TE5EMC

                                      10 ft. (3 m)
                                      194755

                                      C-4012

                                      Q4012TE5EMC

                                      12 ft. (3.7 m)

                                      194756

                                      C-4015 Q4015TE5EMC15 ft (4.6 m)

                                      194757

                                      C-5010

                                      S5010GH5IMC

                                      10 ft (3 m)

                                      194758

                                      C-5012

                                      S5012GH5IMC12 ft. (3.7 m)
                                      194759 C-5015

                                      S5015GH5IMC

                                      15 ft. (4.6 m)

                                      Where To Order

                                      Certain products are only available for purchase from Miller Electric while others are available from either Miller Electric or Bernard. Please see the reference chart below which indicates where you can place an order for the guns, parts and consumables:

                                      PRODUCT

                                      WHERE TO BUY

                                      FasTip™ Consumables

                                      Miller Electric Mfg. Co.

                                      Quik Tip™ Consumables

                                      Miller Electric Mfg. Co. or Bernard

                                      Roughneck® Replacement Parts

                                      Miller Electric Mfg. Co.

                                      Bernard BTB MIG Guns

                                      Miller Electric Mfg. Co. or Bernard

                                      Bernard BTB MIG Gun Replacement Parts

                                      Miller Electric Mfg. Co. or Bernard

                                      To place an order through Miller Customer Service:  please contact us via phone: 866-931-9730, fax: 800-637-2315 or email orders@millerwelds.com

                                      To place an order through Bernard Customer Service:  please contact us via phone: 1-855-MIGWELD (644-9353), fax: 888-946-67-26 or email cs@itwmig.com

                                      Frequently Asked Questions (FAQs)

                                      If you are unable to find the answer you are seeking in the following FAQs, please contact the Miller and Bernard Customer Service Teams.

                                      1.  Q: Can I use Miller FasTip™ Consumables on the replacement Bernard BTB MIG Guns?

                                      A:  Although we recommend the use of Bernard Quik Tip™ Consumables, users can install the FasTip diffuser on Bernard Best of the Best BTB MIG Guns and use FasTip Consumables (contact tips, nozzles).  Users will need to order a neck insulator part # 4523R  for use on Bernard BTB MIG Guns when using FasTip Consumables. Please use the FasTip consumable chart below as a reference:

                                      FasTip Consumables
                                       300 amp400 amp500 amp

                                      Contact Tip*

                                      M206188

                                      M206190

                                      Diffuser

                                      M206195

                                      Nozzle

                                      M198855

                                      M199618

                                      Insulator

                                      4523R

                                       * Based on wire size range 0.045″ – 1/16″

                                      2.  Q: Can I use Miller Roughneck Liners on Bernard BTB MIG Guns?

                                      A:  No, Users will need to order Bernard Universal Conventional Liners for Bernard BTB MIG Guns. Miller Roughneck Liners are not compatible on Bernard BTB MIG Guns.

                                      3.  Q: Can I use Bernard™ Quik Tip™ Consumables on existing Roughneck MIG Guns?

                                      A:  Yes, the Quik Tip Consumable Series (contact tip, diffuser, nozzle) can be installed on Miller Roughneck MIG Guns. Users will need to order neck insulator part # 10012 to use on their Roughneck MIG Gun when using Bernard Quik Tip Consumables. Please use the consumable chart below as a reference:

                                      Quik Tip Consumables
                                       300 amp400 amp500 amp

                                      Contact Tip*

                                      T1045

                                      T1116

                                      Diffuser

                                      D118Q

                                      D114Q

                                      Nozzle

                                      N1C58Q

                                      N1C34HQ

                                      Insulator

                                      10012

                                      *Based on wire size range 0.045″ – 1/16″

                                      4.  Q: Can I use Bernard Universal Conventional Liners on existing Roughneck MIG Guns?

                                      A: No, Users will still need to order Miller Roughneck Liners for existing Roughneck MIG Guns. Bernard Universal Conventional Liners are not compatible with existing Roughneck MIG Guns.

                                      5.  Q: Why does my Miller FasTip diffuser not thread on correctly to a Bernard BTB MIG Gun?

                                      A:  A change to the thread on the FasTip diffuser was made on February 13, 2015 to be compatible with Bernard BTB MIG Guns. The new style diffuser has a large Miller logo roll mark compared to the old style diffuser that has a small Miller logo rollmark. To differentiate between the old and new style diffusers please see the comparison images below:

                                      Image showing the difference between the old and new style FasTip diffusers

                                      6.  Q: How does a Miller Roughneck Gun compare to a Bernard BTB MIG Gun?

                                      A:  Please see full gun comparison images below of the Roughneck C-Series MIG Gun (bottom) and Bernard BTB MIG Gun (top):

                                      Miller RoughNeck guns

                                        PRODUCT UPDATE – Spray Containment

                                        PRODUCT UPDATE —
                                        Spray Containment

                                        Image of a Tregaskiss spray containment

                                        June 23, 2015

                                        A perfect addition to the TOUGH GUN TT3 Reamer

                                        This innovative spray containment unit from Tregaskiss helps prevent air contamination by catching anti-spatter overspray in its sealed basin, improving the air quality of the working environment and maintaining the cleanliness of the weld cell.

                                        Spray Containment Part Numbers

                                        TS-1000-01for use with Tregaskiss® Heavy Duty (HD) Nozzles (excluding 3/4″ bore)
                                        TS-1000-02for use with Tregaskiss Standard Duty (SD) Nozzles
                                        TS-1000-03for use with Tregaskiss Heavy Duty Nozzles with 3/4″ bore
                                        TS-1000-04for use with Tregaskiss Heavy Duty Bottleneck Nozzles
                                        TS-1000-05for use with Tregaskiss Standard Duty Bottleneck Nozzles

                                        Not sure what type of nozzle you have? Download the Tregaskiss nozzles spec sheet in PDF format.

                                        Click here to learn more about the spray containment unit.

                                          DISCONTINUED PRODUCT – TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

                                          DISCONTINUED PRODUCT — TOUGH GARD Spatter Cleaner Robotic Nozzle Cleaning Station

                                          Image of a TOUGH GARD nozzle cleaning station that has been discontinued

                                          December 31, 2014

                                          The TOUGH GARD® spatter cleaner has been discontinued as of December 31, 2014. Replacement parts will continue to be available until December 31, 2015. Prices and availability of these replacement parts are subject to change without notice.

                                          Consider an upgrade to the TOUGH GUN® TT3 (analog) or TT3E (Ethernet) reamer robotic nozzle cleaning station from Tregaskiss. Click here to learn more.

                                          Click here to download the M075 TOUGH GARD spatter cleaner technical guide.


                                            PRODUCT IMPROVEMENT – Bernard Conventional Liners

                                            PRODUCT IMPROVEMENT –
                                            Bernard Conventional Liners

                                            Image of Bernard conventional liners

                                             
                                            Bernard has implemented a material change to all Bernard conventional liners. All liners were previously produced from high carbon music wire. All liners will now be produced from high carbon music wire with tin zinc plated coating.

                                            Liners are still available in lengths of up to 25 feet (7.6 m) for various wire sizes. Part numbers will remain the same as released on June 2, 2014.

                                            Please see the chart below for part numbers and wire sizes:

                                            Wire SizeLiner Color15′ (4.57 m)25′ (7.62 m)

                                            0.023″- 0.030″

                                            Yellow

                                            L1A-15

                                            L1A-25

                                            0.030″- 0.035″

                                            Green

                                            L2A-15

                                            L2A-25

                                            0.035″- 0.045″

                                            White

                                            L3A-15*

                                            L3A-25*

                                            0.045″- 1/16″

                                            Red

                                            L4A-15**

                                            L4A-25**

                                            5/64″

                                            Blue

                                            L6A-15

                                            L6A-25

                                            3/32″

                                            Grey

                                            L7A-15

                                            L7A-25

                                            7/64″ – 1/8″

                                            Black

                                            L8A-15

                                            L8A-25

                                            *Standard Liner for 0.035″-0.045″ Guns
                                            **Standard Liner for 1/16″ Guns


                                              DISCONTINUED PRODUCT – Manual Products

                                              DISCONTINUED PRODUCT –
                                              Manual Products: Cable Connectors, Lugs and Splicers

                                              As of August 4, 2014, the manual product line (cable connectors, lugs and splicers) from Bernard has been discontinued.

                                              Bernard has transitioned these products to a new supplier! Customers can contact Hopkin Manufacturing directly to place orders for these products.

                                              Hopkin Manufacturing: +1-800-524-1458 | hopkinsmfg.com 


                                                NEW PRODUCT – TOUGH GUN TA3 Robotic Air-Cooled MIG Gun

                                                NEW PRODUCT —
                                                TOUGH GUN TA3 Robotic Air-Cooled MIG Gun

                                                Image of a TOUGH GUN TA3 Robotic Air Cooled MIG Gun on a Motoman robot

                                                October 31, 2014

                                                Tregaskiss is pleased to bring you the TOUGH GUN® TA3 robotic air-cooled MIG gun. Designed for today’s through-arm style robots, the TOUGH GUN TA3 robotic air-cooled MIG gun combines the most valuable options of our TOUGH GUN ThruArm™ G1 and G2 series platforms – including our low-stress robotic (LSR) unicable – along with new features for increased strength and durability.

                                                • Re-engineered neck clamp improves durability and consistency of clamping force
                                                • Additional standard necks expand the tool center point options and variety of working envelopes
                                                • Direct replacement for TOUGH GUN ThruArm G1 series robotic MIG guns
                                                • Features a precision-engineered keyway system for accurate alignment and quick replacement
                                                • Available as a complete package – from the power pin to the contact tip
                                                • Compatible with TOUGH LOCK® consumables and the QUICK LOAD® liner AutoLength™ system
                                                • Wire brake, air blast and TOUGH GUN I.C.E.® technology are available options for select models

                                                  NEW PRODUCT – Bernard Clean Air Fume Extraction Gun

                                                  NEW PRODUCT –
                                                  Bernard Clean Air Fume Extraction Gun

                                                  New Clean Air™ Fume Extraction Series

                                                  Reduce smoke at the source with an industrial-duty fume extraction gun that is comparable in size and weight to a regular welding gun.

                                                  Image of Clean-Air Fume Extraction MIG Gun

                                                  Learn more on the Clean Air™ fume extraction gun product page