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AccuLock R consumables family including contact tips, nozzle and slip-on diffuser

AccuLock R consumables family of contact tips, nozzles and diffusers

Robotic MIG welding gun with AccuLock R consumables in action

AccuLock R slip-on diffuser

AccuLock R thread-on diffuser

AccuLock R Consumables

Less downtime. Less troubleshooting. 7,150 gray hairs avoided (roughly).

As you work to meet cost and productivity expectations, you want to choose consumables that are easy for your operators to use so you can spend more time focusing on achieving your throughput, cost reduction and weld quality goals.

Tregaskiss® AccuLock™ R consumables virtually eliminate cross-threading, increase uptime, and reduce troubleshooting in robotic welding applications. The longer lifespan of AccuLock™ contact tips means fewer human interactions within your welding cells and fewer accidental errors.

When users upgrade from a copper tip to AccuLock HDP contact tips they can increase contact tip life up to 10x longer depending on the pulse welding application. In most cases, your current tip and diffuser can be replaced with no impact to Tool Center Point (TCP).

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Overview
Compatibility
Contact Tips
Diffusers
Nozzles
Liners
Cutter Blades

Maximize Performance

AccuLock contact tips last longer due to increased mass and 60% of the contact tip buried within the diffuser, away from the heat of the weld
When upgrading from a copper tip to AccuLock HDP contact tip can last 10x longer depending on the pulse welding application.
Mating tapers on both tip-to-diffuser and diffuser-to-neck connections provide good electrical conductivity
No change to TCP – easily upgrade from TOUGH LOCK® and other consumables without the need to reprogram
For use with front-loading QUICK LOAD® liners

Minimize Errors

Coarse thread on tip virtually eliminates risk of cross-threading during replacement
Long contact tip tail concentrically aligns the tip within the diffuser prior to thread engagement, ensuring quick, accurate replacement without cross-threading

Simplify Maintenance

QUICK LOAD® liners install from the front of the MIG gun 50% faster than rear-loading liners
- No need to remove the gun from the feeder
- Operators can change liners from a safe zone in robot cell
Direct replacement for TOUGH LOCK® contact tips and retaining heads with no impact on TCP
Simplify MIG welding inventory with a common contact tip. Tregaskiss AccuLock R and Bernard® AccuLock S consumables share a common contact tip

AccuLock R Consumables System Components

The AccuLock R consumables system requires the use of the following MIG welding consumables and components:

AccuLock contact tips
AccuLock R gas diffusers
Tregaskiss® nozzles
QUICK LOAD® liners

Product Compatibility

AccuLock R consumables are compatible with:

NOTE: There is no impact to Tool Center Point (TCP) when upgrading to AccuLock R consumables from TOUGH LOCK or many other consumables.

AccuLock Contact Tips; Copper

Part Number	Description
T-A030CH	0.030″ (0.8 mm); qty. 10
T-A030CH-100	0.030″ (0.8 mm); qty. 100
T-A030CH-1000	0.030″ (0.8 mm); qty. 1000
T-A035CH	0.035″ (0.9 mm); qty. 10
T-A035CH-100	0.035″ (0.9 mm); qty. 100
T-A035CH-1000	0.035″ (0.9 mm); qty. 1000
T-A039CH	0.039″ (1.0 mm); qty. 10
T-A039CH-100	0.039″ (1.0 mm); qty. 100
T-A039CH-1000	0.039″ (1.0 mm); qty. 1000
T-A045CH	0.045″ (1.2 mm); qty. 10
T-A045CH-100	0.045″ (1.2 mm); qty. 100
T-A045CH-1000	0.045″ (1.2 mm); qty. 1000
T-A052CH	0.052″ (1.3 mm); qty. 10
T-A052CH-100	0.052″ (1.3 mm); qty. 100
T-A052CH-1000	0.052″ (1.3 mm); qty. 1000
T-A062CH	1/16″ (1.6 mm); qty. 10
T-A062CH-100	1/16″ (1.6 mm); qty. 100
T-A072CH	0.070″ (1.8 mm); qty. 10
T-A072CH-100	0.070″ (1.8 mm); qty. 100
T-A078CH	5/64″ (2.0 mm); qty. 10
T-A078CH-100	5/64″ (2.0 mm); qty. 100
T-A094CH	3/32″ (2.4 mm); qty. 10
T-A094CH-100	3/32″ (2.4 mm); qty. 100

AccuLock Contact Tips; HDP (6-10x Longer Life)

Part Number	Description
T-A035WH	0.035″ (0.9 mm); qty. 10
T-A035WH-100	0.035″ (0.9 mm); qty. 100
T-A039WH	0.039″ (1.0 mm); qty. 10
T-A039WH-100	0.039″ (1.0 mm); qty. 100
T-A045WH	0.045″ (1.2 mm); qty. 10
T-A045WH-100	0.045″ (1.2 mm); qty. 100
T-A052WH	0.052″ (1.3 mm); qty. 10
T-A052WH-100	0.052″ (1.3 mm); qty. 100

AccuLock Contact Tips; Chrome Zirconium

Part Number	Description
T-A030ZH	0.030″ (0.8mm); qty. 10
T-A030ZH-100	0.030″ (0.8mm); qty. 100
T-A035ZH	0.035″ (0.9 mm); qty. 10
T-A035ZH-100	0.035″ (0.9 mm); qty. 100
T-A039ZH	0.039″ (1.0 mm); qty. 10
T-A039ZH-100	0.039″ (1.0 mm); qty. 100
T-A045ZH	0.045″ (1.2 mm); qty. 10
T-A045ZH-100	0.045″ (1.2 mm); qty. 100
T-A052ZH	0.052″ (1.3 mm); qty. 10
T-A052ZH-100	0.052″ (1.3 mm); qty. 100
T-A062ZH	1/16″ (1.6 mm); qty. 10
T-A062ZH-100	1/16″ (1.6 mm); qty. 100

AccuLock R Gas Diffusers

Part Number	Description	Compatibility
D-ATTH	Thread-on; qty. 10	• TOUGH GUN® TA3 robotic air-cooled MIG gun • TOUGH GUN CA3 Robotic Air-Cooled MIG Gun • MA1 Automatic Air-Cooled MIG Gun • MW1 500 amp fixed automatic water-cooled MIG gun • Auto Head fixed automatic air-cooled MIG gun • T-Gun™ 400 amp semi-automatic water-cooled MIG gun • T-Gun 450 amp semi-automatic water-cooled MIG gun
D-ATTH-100	Thread-on; qty. 100	Same as D-ATTH
D-ATSH	Slip-on; qty. 10	• TOUGH GUN TA3 robotic air-cooled MIG gun • TOUGH GUN CA3 robotic air-cooled MIG gun • MA1 automatic air-cooled MIG gun • MW1 500 amp fixed automatic water-cooled MIG gun • Auto Head fixed automatic air-cooled MIG gun • T-Gun 400 amp semi-automatic water-cooled MIG gun • T-Gun 450 amp semi-automatic water-cooled MIG gun
D-ATSH–100	Slip-on; qty. 100	Same as D-ATSH
D-ATTH-RW1	Thread-on; qty. 25	• 600 amp robotic water-cooled MIG gun
D-ATTH-MW1	Thread-on; qty. 25	• MW1 600 amp fixed automatic water-cooled MIG gun • T-Gun 600 amp semi-automatic water-cooled MIG gun
D-ATSH-AW2	Slip-on; qty. 25	• AW2 fixed automatic water-cooled MIG gun • W-Gun™ 600 amp semi-automatic water-cooled MIG gun

Tregaskiss Nozzles

Part Number	Description
401-14-62	Thread-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper; qty. 10
401-43-62	Thread-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper; qty. 10
401-18-62	Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper; qty. 10
401-20-62	Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper; qty. 10
401-30-62T	Thread-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass; qty. 10
401-6-62	Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper; qty. 10
401-8-62	Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper; qty. 10
401-4-62	Slip-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper; qty. 10
401-5-62	Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.062″ O.D., copper; qty. 10
401-48-62	Slip-on, 5/8″ bore, flush, bottleneck, 1.062″ O.D., copper; qty. 10
401-81-62	Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper; qty. 10
401-7-62	Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.106″ O.D., brass; qty. 10
401-71-62	Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.106″ O.D., brass; qty. 10
401-87-62	Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., brass; qty. 10
401-30-62	Slip-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass; qty. 10

QUICK LOAD® Liners

Part Number	Description
415-35-6Q	for 0.035″-0.045″ wire, high carbon steel, round wound, 6 ft
415-35-15Q	for 0.035″-0.045″ wire, high carbon steel, round wound, 15 ft
415-116-6Q	for 0.045″-1/16″ wire, high carbon steel, round wound, 6 ft
415-116-10Q	for 0.045″-1/16″ wire, high carbon steel, round wound, 10 ft
415-116-15Q	for 0.045″-1/16″ wire, high carbon steel, round wound, 15 ft
415-564-6Q	for 1/16″-5/64″ wire, high carbon steel, round wound, 6 ft
415-332-6Q	for 0.078″-3/32″ wire, high carbon steel, round wound, 6 ft

QUICK LOAD E-Z Feed™ Liners for Cored Wire

Part Number	Description
415-35-062Q	for 0.035″-0.045″ wire, galvanized, D-wound (requires 415-26 retainer)
415-116-062Q	for 0.045″-1/16″ wire, galvanized, D-wound (requires 415-31 retainer)

QUICK LOAD Liner Retainers

Required for initial installation only (sold separately)

Part Number	Description
415-26	QUICK LOAD liner retainer, for 0.030″-5/64″ wire
415-31	QUICK LOAD liner retainer, for 0.045″-1/16″ wire (required for 415-116-062Q)

Reamer Cutter Blades

Part Number	Description
RCT-01	for 5/8″ (15.88 mm) nozzles; qty. 1

Transform the way you manage your robotic MIG welding gun consumbles. AccuLock™ R consumables for better throughput.

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As manufacturers of semi-automatic, fixed automatic and robotic MIG guns and consumables, Tregaskiss and Bernard have earned a reputation as an experienced, dependable partner to its customers in the automotive, construction and fabrication, heavy equipment, ship, rail, general manufacturing, commercial truck and trailer, and oil and gas industries. Tregaskiss and Bernard offer air-cooled semi-automatic, fixed automatic and robotic MIG guns, water-cooled semi-automatic, fixed automatic and robotic MIG guns, reamers, nozzle cleaning stations, anti-spatter liquid, wire cutters, anti-spatter sprayers, clutches, welding consumables, nozzles, MIG welding tips, and MIG welding torches.